Ducati Diavel
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Ducati Diavel Owners Manual
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General indications
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Warranty
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Symbols
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Useful information for safe riding
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Carrying the maximum load allowed
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Identification data
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Instrument panel (dashboard)
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Instrument panel on handlebar
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Lcd unit functions
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Vehicle speed indicator
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Engine rpm indicator (rpm)
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Clock
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Coolant temperature
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Display background colour (automatic adjustment)
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Instrument panel on tank
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Tft - parameter setting/display
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Total distance covered indicator: "odometer"
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Trip 1 meter
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Trip 2 meter
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Distance travelled on fuel reserve: trip fuel
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Indicator cons. Avg - average fuel consumption
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Indicator cons. - Instantaneous fuel consumption
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Indicator speed avg - average speed
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Indicator trip time - trip time
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Indicator air - air temperature
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Engaged gear indicator
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Riding mode set indication
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Indication if the lap function is active/not active
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Riding style function (riding style change)
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Maintenance indicator
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Residual range indication when the service is due
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Indication of range reached for service
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Warning indication (alarms/signals)
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Low battery level
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Traction control (dtc) deactivated
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Hands free key (hf) not recognised
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Low hands free key (hf) battery level
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High engine coolant temperature
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Steering release error - steering still locked
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Instrument panel diagnosis
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Setting menu
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Riding mode customisation
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Dtc (ducati traction control) setting function
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Tips on how to select the sensitivity level
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Tips for use on the track
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Tips for use on the road
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Engine setting function (engine power control)
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Default function (resetting ducati default parameters)
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Menu 2 on/off function
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Background setting function for the instrument panel on tank - dashboard 1
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Backlighting setting function for the instrument panel on Handlebar - dashboard 2
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Digital rpm indication function
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Lap activation/deactivation function (lap time)
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Lap registration function
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Stored lap display function
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Stored lap erase function
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Battery voltage indicator (battery)
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Clock setting function
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Units of measurement modification function
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Abs disabling function
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The immobilizer system
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Keys (fig. 62)
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Replacing the battery in the active key
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Duplicate keys
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Immobilizer override procedure
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Light control
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Headlight control
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Turn indicators (automatic reset)
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"Parking" function
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Steering in position for being locked indication
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Steering lock on indication
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Controls
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Position of motorcycle controls
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Hands free system
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Hands free system key-on and key-off
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Key-on/key-off using the red key on the handlebar with the active key
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Key-on/key-off using the key on the hands free lock with the active key
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Key-on/key-off using the red key on the handlebar with the passive key
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Key-on/key-off using the key on the hands free lock with the passive key
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Key-on/key-off using the pin code (immobilizer release)
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Entering pin code function for vehicle release
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Lh switch
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Clutch lever
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Rh switch
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Throttle twistgrip
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Front brake lever
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Rear brake pedal
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Gear change pedal
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Adjusting the position of the gearchange and rear brake pedals
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Main components and devices
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Position on the vehicle
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Tank filler plug
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Side stand
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Helmet cable
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Refitting the seat
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Side stand
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Passenger grabhandle
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Adjusting the front fork
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Adjusting the rear shock absorber
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Directions for use
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Running-in recommendations
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Pre-ride checks
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Engine on/off
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Moving off
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Braking
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Stopping the motorcycle
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Parking
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Refuelling
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Tool kit and accessories
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Main maintenance operations
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Changing air filter
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Checking and topping up coolant level
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Checking brake and clutch fluid level
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Checking brake pads for wear
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Lubricating cables and joints
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Adjusting throttle control free play
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Charging the battery
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Charging and maintenance of the battery during winter Storage
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Checking drive chain tension
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Chain lubrication
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Replacing the high and low beam bulbs
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Beam setting
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Rear-view mirror adjustment
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Tubeless tyres
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Checking engine oil level
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Cleaning and replacing the spark plugs
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General cleaning
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Storing the bike away
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Important notes
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Scheduled maintenance chart
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Operations to be carried out by the dealer
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Operations to be carried out by the dealer
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Technical data
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Overall dimensions (mm)
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Engine
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Timing system
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Performance data
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Fuel system
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Brakes
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Transmission
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Suspensions
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Exhaust system
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Colour schemes
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Electric system
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For united states of america version only
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Reporting of safety defects
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Noise and exhaust emission control system information
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Riding safety
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Protective apparel
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California emission control warranty statement
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Ducati limited warranty on emission control system
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Coverage
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Limitations
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Limited liability
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Legal rights
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Routine maintenance record
Ducati Diavel Service Manual
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General
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How to use this manual
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Symbols - abbreviations - references
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Hazardous products - warnings
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General safety rules
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General maintenance indications
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Information about the model
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Technical data
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Technical specifications
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Dimensions
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Fuel, lubricants and other fluids
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Torque settings
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Frame torque settings
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Engine torque settings
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Service tools
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Specific tools for the engine
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Specific tools for the frame
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Appropriate diagnosis tools
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Maintenance operations
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Vehicle pre-delivery
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Scheduled maintenance chart
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Maintenance operations
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Check engine oil level
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Changing the engine oil and filter cartridge
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Checking valve clearances
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Spark plugs replacement
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Changing and cleaning the air filters
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Checking the coolant level
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Changing the coolant
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Changing the brake fluid
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Changing the clutch fluid
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Draining the clutch hydraulic circuit
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Filling the clutch circuit
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Adjusting the steering head bearings
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Adjusting the chain tension
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Checking brake pad wear and changing brake pads
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Adjusting the throttle cable
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Adjusting the clutch lever and front brake lever
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Adjusting the position of the gear change and rear brake pedals
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Adjusting the front fork
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Adjusting the rear shock absorber
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Fairings
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Rear-view mirrors
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Removal of the rear-view mirrors
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Refitting the rear-view mirrors
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Fairings
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Removal of the fuel tank fairings
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Disassembly of the front half-fairings
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Reassembly of the front half-fairings
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Refitting the fuel tank fairings
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Seat
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Removal of the seat
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Disassembly of the seat
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Reassembly of the seat
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Refitting the seat
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Front and rear mudguard
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Removal of the front mudguard
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Refitting the front mudguard
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Removing the rear mudguard
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Refitting the rear mudguard
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Belly fairing
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Removal of belly fairing
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Reassembly of belly fairing
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Electrical components support
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Removing the electrical components support
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Reassembling the electrical components support
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Electric system and engine control system
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Wiring diagram
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Key to wiring diagram
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Wiring diagram colour codes
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Routing of wiring on frame
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Battery charging system
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Checking the battery charging system
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Recharging the battery
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Topping up the electrolyte
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Battery
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Alternator
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Rectifier-regulator
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Electric starting system
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Starter motor
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Solenoid starter
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Lights and indicating devices
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Renewal of the headlight
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Changing bulbs
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Headlight aim
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Indicating devices
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Protection and safety devices
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Checking protection and safety device components
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Checking the fuses
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Instruments
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Dashboard
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Dashboard system
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Lcd unit functions
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Vehicle speed indicator
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Engine rpm indicator (rpm)
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Clock
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Coolant temperature
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Dashboard on tank
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Tft - parameter setting/display
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Total distance covered indicator: "odometer"
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Trip 1 meter
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Trip 2 meter
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Distance travelled on fuel reserve: trip fuel
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Indicator cons. Avg - average fuel consumption
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Indicator cons. - Instantaneous fuel consumption
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Indicator speed avg - average speed
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Indicator trip time - trip time
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Indicator air - air temperature
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Engaged gear indicator
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Riding mode set indication
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Indication if the lap function is active/not active
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Riding style function (riding style change)
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Maintenance indicator
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First warning - oil service 1000 km
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Residual range indication when the service is due
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Indication of range reached for service
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Warning indication (alarms/signals)
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Low battery level
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Traction control (dtc) deactivated
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Hands free key (hf) not recognised
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Low hands free key (hf) battery level
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High engine coolant temperature
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Steering release error - steering still locked
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Dashboard diagnosis
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Setting menu
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Riding mode customisation
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Dtc (ducati traction control) setting function
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Tips on how to select the sensitivity level
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Engine setting function (engine power control)
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Default function (resetting ducati default parameters)
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Menu 2 on/off function
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Background setting function for the dashboard on tank - dashboard 1
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Backlighting setting function for the dashboard on handlebar - dashboard 2
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Digital rpm indication function
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Lap activation/deactivation function (lap time)
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Lap registration function
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Stored lap display function
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Stored lap erase function
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Battery voltage indicator (battery)
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Clock setting function
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Units of measurement modification function
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Abs disabling function
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Immobilizer override procedure
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Pin code change function
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The hands free system
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Introduction to the "hands free" system
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Operating principle
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How to switch the dashboard on
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How to start the engine
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How to start the motorcycle if the active key is not working
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How to start the motorcycle without keys
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How to turn the motorcycle off
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Recovery procedure with no key
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Recovery in the event of flat active key battery
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Recovery procedure in the event of electric steering lock fault
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Recovery procedure in the event of hands free system fault
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Start procedure with pin code (no keys)
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How to reset the pin code
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Wiring diagram of the hands free system
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The hands free module
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Communication antenna
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On/off switch on handlebar
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The hands free relay
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Active key
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Passive key
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Programming/reprogramming keys
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Introduction to the engine control system
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Specific operating strategies
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Inputs and outputs of engine control unit and connection to can network
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Layout of engine control system and other components
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Removal of the control unit
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Reassembly of the control unit
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Fuel system circuit
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Injection and ignition
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Operating principle and characteristics of the ride-by-wire system
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Explanation of the function of the ride-by-wire system
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Anti-pollution system and auto-adaptive strategy
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Ignition coils
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Injectors
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Throttle valve operation engine
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Engine start button
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Clutch lever button
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Side stand button
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Injection relay
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Throttle valve actuator motor relay
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Starter motor relay
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Radiator fan relay
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Engine speed-timing sensor
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Accelerator position sensor (throttle grip)
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Throttle valve position sensor
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Component assembling position
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Air temperature sensor
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Engine temperature sensor
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Absolute pressure sensors
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Oxygen sensors
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Introduction to the electrical system of the diavel
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On-board computers and the can line
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Fault indication
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Operating principle of dtc
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Riding modes
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The battery charging circuit and power distribution
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Ground connection locations
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Electrical power for lighting and signalling devices
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Location of elements on motorcycle
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Bbs and db faults
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High beam lights not working
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Low beam lights not working
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Horn not working
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Turn indicators not working
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High beam flash not working - start/stop lap function not working
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Number plate light not working
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Running lights not working
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Dashboard menu option scrolling not possible
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Resetting turn indicators not possible - accessing dashboard menu not possible
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Gear indicator display on dashboard shows dashes, engaged gear not displayed correctly, idle speed irregular with gearbox in neutral
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Dashes shown instead of speed indication or indicated speed is incorrect
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Abs fault indicator not working
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Abs disabled information not displayed
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Stop light not working
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Exhaust by-pass valve not working correctly
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Diagnostic instruments
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Using a multimeter to check the electrical systems
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Description of the diagnosis instrument (dds)
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Tester power supply
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Dds diagnosis instrument
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Checking and adjusting timing belt tension
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Checking the idle speed
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Check the idle and the co amount with warm engine
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Check the engine oil pressure
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Cylinder compression test
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Fuel pressure test
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Guided diagnosis
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Testing the battery charging system
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Deactivating the service indication on the dashboard
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Abs diagnosis
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Icons table
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Chassis
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Front wheel
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Removal of the front wheel
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Overhauling the front wheel
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Refitting the front wheel
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Rear wheel
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Removing of the rear wheel
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Overhauling the rear wheel
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Refitting the rear wheel
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Front brake control
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Removal of the front brake master cylinder
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Refitting the front brake master cylinder
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Maintenance operations
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Removal of the front brake system
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Removal of the brake discs
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Overhauling the front brake components
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Refitting the brake disks
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Refitting the front brake system
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Rear brake
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Removing of the rear brake control
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Disassembly of the rear brake control
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Refitting the rear brake control
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Removal of the rear brake calliper
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Removal of the rear brake disc
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Refitting the rear brake calliper
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Abs system information
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Operating principle
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Abs system operating information
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Abs system deactivation
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System components
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Replacing the front phonic wheel sensor
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Replacing the rear phonic wheel sensor
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Removing of the abs control unit
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Refitting the abs control unit
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Flexible wiring/hoses positioning
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Abs components maintenance
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Adjusting of the air-gap phonic wheel sensor
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Bleeding of the abs hydraulic system
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Handlebar unit
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Throttle twistgrip
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Removal of the handlebar
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Refitting the handlebar
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Removal of the throttle twistgrip
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Refitting the throttle twistgrip
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Hydraulic clutch control
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Removal of the clutch master cylinder assembly
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Refitting the clutch master cylinder assembly
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Removal of the clutch transmission unit
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Refitting the clutch transmission unit
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Hands free
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Removing the hands free
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Refitting the hands free
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Gearchange mechanism
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Removal of the gearchange control
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Disassembly of the gearchange mechanism
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Refitting the gearchange mechanism
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Fork
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Steering head: front fork
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Removal of the front forks
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Overhauling the front forks
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Refitting the front forks
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Steering head: steering
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Adjusting the steering head bearings
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Steering angle adjustment
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Removal of the steering head components
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Refitting the steering head components
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Rear shock absorber assembly
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Removal of the rear shock absorber
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Disassembly of rear shock absorber - rocker arm - linkage assembly
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Reassembly of rear shock absorber - rocker arm - linkage assembly
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Refitting the rear suspension
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Removal of the shock absorber support
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Refitting the shock absorber support
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Swingarm
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Removal of the rear wheel eccentric hub and rear wheel shaft
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Refitting the rear wheel eccentric hub and rear wheel shaft
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Removal of the swingarm
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Overhauling the rear swingarm
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Refitting the swingarm
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Final drive
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Inspecting the final drive
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Removing of the front sprocket
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Refitting the front sprocket
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Replacing of the rear sprocket
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Refitting the rear sprocket
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Lubricating the chain
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Footrest brackets
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Removal of the front footrests
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Refitting the front footrests
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Removing the front footrest brackets
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Reassembling the front footrest brackets
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Reassembling the front footrest brackets
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Removing of the rear footrests
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Refitting the rear footrests
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Stands
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Removing of the side stand
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Refitting the side stand
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Frame inspection
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Disassembly of structural components and the frame
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Removal of the tool tray
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Removing the frame and the lateral footrests
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Checking the frame
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Reassembly of structural components and the frame
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Reassembling the frame and the lateral footrests
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Reassembly of the tool tray
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Tail light - number plate holder
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Removal of the licence plate holder
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Refitting the number plate holder
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Removal of the tail light
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Refitting the tail light
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Fuel/exhaust system
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Fuel tank
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Removal of the fuel tank
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Removal of the fuel tank filler cap
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Refitting the filler cap
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Replacing the tank flange and fuel sensor
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Refitting the fuel tank flange
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Refitting the fuel tank
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Airbox - throttle body
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Removal the airbox and throttle body
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Refitting the airbox and throttle body
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Air intake
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Removal of the air filters
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Refitting the air filters
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Exhaust system
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Removing the silencer
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Removal of the exhaust system
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Refitting the exhaust system
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Refitting the silencer
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Evaporative emissions canister
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Evaporative emissions canister system (usa versions only)
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Removal of the evaporative emissions canister
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Refitting the evaporative emissions canister
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Engine
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Removal-refitting of the engine assembly
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Removal of the engine
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Refitting the engine
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Lubrication system
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Oil pump
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Removal of the oil pump
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Disassembly of the oil pump
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Reassembly of the oil pump
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Refitting the oil pump
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Oil cooler
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Removal of the lubrication system
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Refitting the lubrication system
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Cooling system
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Coolant expansion tank
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Removal of the expansion tank
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Refitting the expansion tank
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Removal of the cooling system hoses and unions
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Refitting the cooling system hoses and unions
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Water radiators
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Removing the water radiators
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Disassembling the water radiator unit
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Renewal of the cooling fan
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Reassembling the water radiator unit
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Refitting the radiator
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Water pump
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Removal of the water pump
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Refitting the water pump
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Cylinder head assemblies
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Checks and adjustments
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Checking and adjusting the valve clearances
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Checking valve lift
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Checking the engine timing
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Timing system
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Removal of the timing belt covers
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Removal of the movable tensioner/timing belt
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Removing of the cylinder head pulley/fixed tensioner
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Disassembly of the camshaft pulleys
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Removing the timing belt driveshaft pulleys
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Refitting the timing belt driveshaft pulleys
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Refitting the idler and tensioner pulley mounting studs
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Reassembly of the timing pulleys
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Refitting the cylinder heads pulleys/fixed tensioners
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Refitting the timing belts
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Refitting the timing covers
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Camshafts
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Removal of the camshafts
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Checking the camshafts and supports
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Refitting the camshafts
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Removal of the intake manifold and coolant union
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Refitting the intake manifold and coolant union
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Valves - rocker arms
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Removal of the cylinder heads
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Removing the valves
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Removing the valve rocker arms
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Overhaul of cylinder head components
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Reassembly of the cylinder head
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Refitting the cylinder head assemblies
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Cylinder/piston assemblies
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Removal of the cylinder/piston assembly
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Overhaul of the cylinder barrel/piston components
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Refitting the cylinder/piston assembly
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Clutch assembly
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Clutch
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Description of the clutch assembly
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Removal of the clutch
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Checking and overhauling the components
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Reassembling the clutch
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Clutch cover
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Removal of the clutch-side crankcase cover
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Disassembly of the clutch cover
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Reassembly of the clutch-side crankcase cover
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Refitting the clutch-side crankcase cover
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Primary drive gears
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Removal of the primary drive gear
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Refitting the primary drive gears and checking backlash
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Gearbox assembly
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Gearchange mechanism
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Removal of the gear selector lever
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Disassembly of gear interlock plunger and pawl assembly
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Refitting the gear interlock plunger and pawl assembly
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Refitting the gear selector lever
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Gearbox shafts
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Removal of the gearbox assembly
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Disassembly of the gearbox shafts
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Overhaul of the gearbox
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Inspection of the gear selector forks
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Inspection of the gear selector drum
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Reassembly of the gearbox shafts
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Reassembly of the gearbox
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Flywheel - alternator
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Removal of the generator cover
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Disassembly of the generator cover
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Removing the flywheel - generator assembly
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Overhaul of the flywheel-alternator assembly
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Refitting the flywheel-alternator assembly
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Refitting the alternator-side crankcase cover
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Crankcase assembly
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External components
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Removing outer components
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Refitting the external components
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Removal of the timing gears
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Refitting the timing gears
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Removal of the starter motor idler gear
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Refitting the starter motor gear
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Crankcase halves
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Separation of the crankcase halves
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Overhaul of the crankcase halves
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Main bearings
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Reassembly of the crankcase halves
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Shimming the shafts
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Reassembly of the crankcase halves
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Crankshaft/connecting rods assembly
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Removal of the crankshaft/connecting rods assembly
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Disassembly of the crankshaft/connecting rods assembly
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Overhaul of the connecting rods
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Reassembly of the connecting rods
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Refitting the crankshaft/connecting rod assembly
Total pages: 645
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