Introduction
The engine control system of the diavel is equipped with two absolute pressure sensors, with one connected to the intake duct of each cylinder (map 1 cylinder 1 - horizontal - map 2 cylinder 2 - vertical). They are used by the control unit to determine the quantity of fuel to be injected according to the speed-density strategy and to determine the atmospheric pressure (necessary information to correct the carburation in accordance with the altimetric measurement).
Components assembling position
The absolute pressure sensors of the vertical (1) and horizontal (2) cylinders are fixed near the airbox (the image shows also the position of the sensor connection).
Wiring diagram
O absolute pressure sensor 1, horizontal cylinder. Ccm engine control connection, 1 ground, black/purple - bk/v, 2 power (5v), brown/purple - bn/v, 3 signal generated, green/white - g/w.
V absolute pressure sensor 2 vertical cylinder. Ccm engine control connection, 1 ground, black/purple - bk/v, 2 power (5v), brown/purple - bn/v, 3 signal generated, green/white - g/w.
In the event of fault
In the event of a fault of absolute pressure sensor 1, the engine control unit uses the information from absolute pressure sensor 2 instead.
In the event of a fault of absolute pressure sensor 2, the engine control unit uses the information from absolute pressure sensor 1 instead.
In the event of a fault of both absolute pressure sensor 1 and absolute pressure sensor 2:
Fault codes generated and possible correlated faults
Fault codes generated by the engine control unit and displayed by the dds (maps 1 sensor diagnosis - maps 2 sensor diagnosis):
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dashboard service display shows the error "pressure" and the eobd warning light activates.
Possible correlated faults: inadequate engine power, irregular idle speed (target idle speed is 1350 rpm with engine stabilised at operating temperature). Check:
The dds may be used to read the absolute pressure value within the two intake ducts.
If none of the aforementioned tests identify the problem and the absolute pressure sensors are in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace absolute pressure sensor 1 and absolute pressure sensor 2, (check integrity of the rubber pipes via which they are connected to the two intake ducts). After replacing one or both of the pressure sensors, reset the self-adaptive parameters relative to carburation with the dds.
Lubricating cables and joints
Check the outer sheath of the throttle control and cold start
lever cables for damage at regular intervals. The outer plastic
cover should not be flattened or cracked. Operate the
controls to make sure the inner cables slide smoothly inside
the outer sheath: if you feel any friction or catching, ...
Removal of the timing gears
Slide out driving gear (a) of timing gear pair (13) and remove the woodruff
key (14).
Relieve the staking on the lock washer (12) of the nut (11).
Restrain the driven timing gear by inserting a pin in one of the holes, and
unscrew the nut (11).
Remove the nut (11), washer (12) ...
Adjusting the chain tension
Make the rear wheel turn until you find the position where chain is tightest.
Set the vehicle on the side stand. Push down
the chain at the point of measurement and release. Measure the distance between
the "aperture" upper profile and pin
centre.
The read distance must be: 9 to 11 mm.
...