Warning
This operation must only be carried out when the engine is cold.
Attempting to change the coolant with the engine hot
could lead to burns from hot coolant or scalding steam.

Place a container under the engine and place the motorcycle on its side stand.
Remove the expansion reservoir filler cap (1).

Loosen clip (2), disconnect the hose (3) and drain the coolant inside a container.

Loosen the cap (4) of the fluid exhaust hole placed on the pump cover.
Allow the coolant to drain off completely.
Screw plug (4) with a seal again in the fluid drain hole, and recover the new seal (5).
Tighten the plug (4) to a torque of 20 nm (min. 18 Nm - max. 22 Nm) (sect. 3 - 3, Engine torque settings).

Refill the circuit by pouring new coolant into the circuit via the remote filler cap (6).

Connect the pipe (3) by tightening the clamp (2) to a torque of 1 nm +/-10% (sect. 3 - 3, Frame torque settings).

Allow several minutes for the coolant to fill all the internal passages.
Start up the engine and allow the coolant to reach 110 C; run the engine for about 10 minutes.
Stop the engine and allow it to cool down so that all the air is expelled from the cooling circuit.
Warning
Keep your hands, clothing and tools well clear of the radiator fan at all times; this fan starts automatically without warning and could cause serious injury or damage.
Important
Check the cooling circuit for possible leaks.
Top up the coolant through the expansion reservoir filler to bring the level up to the max. Mark.
Tighten the cap (1) of the expansion reservoir.


Checking the coolant level
Changing the brake fluidChecks and adjustments
Closing shim
Intake side camshaft
Opening shim
Exhaust side camshaft
Valve
Spare parts catalogue
Diavel abs cylinder head: timing system
Diavel abs vertical cylinder head
Diavel abs horizontal cylinder head
Diavel carbon
abs
cylinder head: timing system
Diavel carbon
abs
v ...
Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the
selector drum.
If the service limit is exceeded, determine which part must be replaced by
comparing these dimensions with those of new
components (sect. 3 - 1.1, Gearbox).
Also check the wear on the drum support pin ...
Component assembling position
The throttle valve position sensor is integrated in the throttle valve
actuator motor.
Location of electric connection for throttle valve actuator motor - tps
(throttle valve position sensor).
Connection wiring diagram
Ccm engine control connection, s throttle valve position senso ...