Introduction
The clutch button is located on the clutch lever. Together with the signal from the side stand button and the neutral signal generated by the gear sensor (transmitted to the engine control unit over the can line), the clutch lever position signal is used to enable or disable engine start.
The following table indicates the only conditions in which starter motor activation and, as a result, engine start, are permitted:
If a gear is engaged with the side stand down, however, the engine switches off.
The engine control unit recognises the idle speed state when engine speed drops below a certain threshold and when the ecu itself receives the clutch lever pulled and/or gearbox in neutral signal (generated by gear sensor).
Component assembling position
The clutch button is located under the lever.
Location of clutch button connection.
Connection wiring diagram
Ccm engine control connection, s clutch button. 2 Ground, black - bk, 1 white - w.
In the event of fault
In the event of a clutch button fault, the operating conditions described in the introduction are not met.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of a clutch button fault.
No errors are indicated on the dashboard.
Possible correlated faults: the safety conditions required to enable engine start are not met, incorrect idle speed (target idle speed is 1350 rpm with engine stabilised at operating temperature). Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dds instrument can be used to display the activation state of the clutch button.
If none of the aforementioned tests identify the problem and the clutch button is in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the clutch button.
Instrument panel (dashboard)
The vehicle is equipped with two instrument panels: an lcd
(1, fig. 3) Located on the handlebar containing the key
indications (speed, rpm, coolant temperature and clock) and
a tft colour display (2, fig. 3) Located in the tank fairing
displaying trip information (riding style set, odometer,
co ...
Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder
barrels (10) and from the alternator-side
crankcase cover.
If damaged, unscrew the unions (6).
Note
The following procedure is described with the engine removed from the
frame and the cylinder head r ...
Distance travelled on fuel reserve: trip fuel
This function shows the distance travelled on fuel reserve (in
km or miles depending on the specific application).
When the fuel light comes on, the display automatically
switches to the "trip fuel" indicator.
Trip fuel reading remains stored even after key-off until the
vehicle i ...