Ducati Diavel Service Manual: Crankcase assembly

Refitting the alternator-side crankcase cover

Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with speci ...

External components

Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair ...

Other materials:

Overhauling the front wheel
Wheel bearings Before checking the dimensions, check the wear on wheel bearings. Check for wear by hand after cleaning and degreasing the bearings in their seats. Turn the inner race. Check the amount of radial and axial play. Excessive play will cause vibration and make the bike unstabl ...

Cylinder/piston assemblies
Piston Gudgeon pin circlip Gudgeon pin Set of piston rings Cylinder-crankcase gasket Water pump outlet union Hose clip Horizontal cylinder coolant inlet hose Vertical cylinder coolant inlet hose Cylinder barrel Cylinder head gasket Bush Spare parts catalogue Diavel a ...

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. ...