Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Cylinder/piston assemblies

Ducati Diavel Service Manual / Engine / Cylinder/piston assemblies

Cylinder/piston assemblies


  1. Piston
  2. Gudgeon pin circlip
  3. Gudgeon pin
  4. Set of piston rings
  5. Cylinder-crankcase gasket
  6. Water pump outlet union
  7. Hose clip
  8. Horizontal cylinder coolant inlet hose
  9. Vertical cylinder coolant inlet hose
  10. Cylinder barrel
  11. Cylinder head gasket
  12. Bush

Spare parts catalogue

Diavel abs cylinders - pistons

Diavel carbon abs cylinders - pistons

Important

Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcas ...

Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder barrels (10) and from the alternator-side crankcase cover. If damaged, unscrew the unions (6). Note T ...

Other materials:

Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) and insert without tightening the screws (6) into the adjusters (4). Position and fix the rear s ...

Clutch cover
Clutch-side crankcase cover Screw Screw Oil level sight glass Screw Plate Bush Sealing ring Shim washer Circlip O-ring Locating bush O-ring Plug Sealing washer Screw Plug Panel Spare parts catalogue Diavel abs clutch-side crankcase cover Diavel carbon a ...

Reassembling the electrical components support
Check the presence of clips (1), (9) and (24) on the support (5). Check the presence of rubber pads (6) and (8) and of cable grommet (7). Check that the voltage regulator (3) and the solenoid starter (18) are in place on the support (5) with their wiring as shown. The horn (22) mus ...

2026 | www.dudiavel.com |