Ducati Diavel Service Manual: Disassembly of structural components and the frame
Before carrying out dimensional checks on the frame, you must remove all the superstructures fitted, referring to the removal procedures outlined in the sections of this manual.
The rear subframes (2) and (3) are structural components of the frame (1).
Both serve to support motorcycle superstructures and must therefore be in perfect condition.
The following flow chart illustrates the logical sequence in which the parts are to be removed from the motorcycle and a reference to the section where the removal procedure is described.
Refitting is the reverse of removal.
Frame inspection
Frame
Rh subframe
Lh subframe
Grub screw
Nut
Special screw
Rubber pad
Nut
Special screw
Screw
Left-hand bracket
Hose clip
Hose clip
Right-hand bracket
Special screw
...
Removal of the tool tray
To remove the tool tray unit from the lateral footrests, loosen the screws
(40) and remove the splashguard (20).
Undo the screws (15) and remove the cover (16).
Move the wiring branch ...
Other materials:
Reassembly of the crankcase halves
The crankcase halves must be in good condition and perfectly clean. The
mating surfaces must be perfectly flat and free
from burrs.
Overhauling the alternator-side crankcase half
The following parts must be present on the internal side of the crankcase
half:
Gearbox secondary shaft bearin ...
Rear brake
Rear speed sensor (abs)
Screw
Washer
Spring
Brake switch (rear)
Brake lever (rear)
Rear pump - control unit pipe
Sealing washer
Pin
Bush
O-ring
Screw
screw
Rear brake disc
Rear brake calliper
Rear brake master cylinder
Hose clip
Pushrod
Screw
Rubber pad
...
Reassembling the water radiator unit
The procedure is the same for both radiators.
Check the presence of clips (1) at the positions of the external coolant
radiator cover (23).
If removed, fit the front turn indicator (32) on the cover (23) and tighten the
screws (27) to 2 nm +/- 10% (sect. 3 - 3,
Frame torque settings).
No ...