Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the rear brake control

Ducati Diavel Service Manual / Chassis / Rear brake / Disassembly of the rear brake control

The brake master cylinder is supplied only as a complete unit; internal components cannot be replaced.

To disassemble the master cylinder's outer parts, follow the indications given in the exploded view at the beginning of this section.

If the bush (10) inside the brake pedal (6) needs to be replaced, grease the external surface and fit the new bush using a press to insert it. The bush must be placed at 2 mm from the pedal external face.

Disassembly of the rear brake control


To disassemble the various parts of the system, refer to the exploded view at the beginning of this chapter.

Warning

After performing an operation on the rear brake control, check the brake pedal position following the instructions detailed in sect. 4 - 3, Adjusting the position of the gear change and rear brake pedals.

Removing of the rear brake control
Warning The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component. Incorrect overhaul can endanger the rider ...

Refitting the rear brake control
If the pushrod (18), clip (30) and fork (31) assembly has been dismantled, reassemble it by screwing the nut (29) onto the rod (18) and then screw the rod into the fork (31) to obtain the measureme ...

Other materials:

Removal of the exhaust system
Remove the silencer, as described in the paragraph "removing the silencer" of this section. Loosen the screws (28) and remove the exhaust by-pass valve cover (27). Turn the exhaust valve pulley (a) to facilitate the throttle cable (25) output. Release the end fitting (b) of the cable ...

Refitting the cylinder heads pulleys/fixed tensioners
Check that the keyway on the end of the camshaft is in good condition and without burrs. Fit a woodruff key (b) in the keyway of each camshaft. Fit the pulley (11) on the camshaft, inserting the woodruff key in the in the slot (c) in the pulley. Apply the recommended grease to the t ...

Removal of the air filters
Work on the vehicle right side, loosen screws (3) that secure the intake duct (2) to the airbox, and the radiator retaining screw (a); recover the washer (b). Remove the intake duct (2). Proceed in the same way to remove the lh intake duct (6), and disconnect the connector (c) ...

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