Introduction
The engine start button is located on the right hand handlebar switchgear set and is used to turn the engine on.
Component assembling position
The engine start button is included in the switchgear set on the right hand handlebar.
Location of right hand handlebar switchgear set connection.
Connection wiring diagram
Ccm engine control connection, s engine start button. 1 Pink/black - p/bk, 2 white/blue - w/b.
In the event of fault
In the event of a start button fault, the engine cannot be started.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of an engine start button fault.
No errors are indicated on the dashboard
Possible correlated faults: the starter motor cannot be operated. Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dds instrument can be used to display the activation state of the engine start button.
If none of the tests described above identifies the problem and the power supply and ground for the engine control unit are in correct working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the starter button.
Checking the right-hand handlebar switch
To remove the right-hand handlebar switch, undo the retaining screws (1) and disconnect the wiring connector from the electric system.
Refitting is the reverse of removal; tighten the screws (1) to a torque of 1.3 Nm +/- 10% (sect. 3 - 3, Frame torque settings).
Spark plugs replacement
Check the colour of the ceramic insulation around the central electrode:
an even, light brown colour indicates the engine is in good condition and
running at the right temperature.
Inspect the centre electrode for wear and check spark plug gap, which should be:
0.8+/-0.1 Mm.
Important
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Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in
perfect condition and with no sign of wear on
the edges of the teeth.
The idler gears must rotate freely on their shafts.
When refitting, make sure the circlips are correctly positioned.
Check the needle roller ...
Vehicle speed indicator
This function displays vehicle speed (km/h or mph depending on the set
measurement system).
The dashboard receives information about the actual speed and displays the
number increased by 5%.
Maximum speed displayed is 299 km/h (186 mph).
Over 299 km/h (186 mph) the display will show a s ...