To check the wear of the final drive, visually check the pinion (14) and sprocket (17). If the teeth are found to worn as shown in the figure (dotted line), the sprocket must be renewed.


To check the amount of wear on the chain (8), keep the chain taut and measure 16 links.
If the length (l) is greater than 256.5 Mm, the chain should be replaced.
Important
The sprocket (17), engine pinion (14) and chain (8) must all be replaced together as a set.

Final drive
Removing of the front sprocketGearbox shafts
Shim, thickness 1
Gearbox primary shaft
Shim, thickness 0.5
Needle roller bearing
5Th speed driving gear
Splined washer, thickness 0.5
Circlip
3Rd- 4th speed driving gear
6Th speed driving gear
2Nd speed driving gear
Shim, thickness 1.8
Splined washer, thickness 0.5
Sp ...
Separation of the crankcase halves
Use two screwdrivers to remove the circlip (29) from the timing belt
driveshaft shaft (30) on the clutch-side crankcase
half.
Note
Take care to avoid scoring the surface of the shaft while removing the
circlip.
Unscrew the crankcase half screws on the chain side.
Unscrew ...
Removal of the front footrests
Note
The removal of the front footrests is described only for the right one (2)
but it is the same also for the left one.
Remove the circlip (5) by releasing the pin (3).
Slide the pin (3) off the frame by supporting the footrest (2).
Slide off the footrest (2) from its seat and collect th ...