Ducati Diavel
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Ducati Diavel Service Manual: Inspection of the gear selector forks

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearbox shafts / Inspection of the gear selector forks

Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load.

Use a feeler gauge to check the clearance of each fork in its gear groove.

If the service limit has been exceeded, check whether or not it is necessary to replace the gear or the fork by referring to the limits specified for each part (sect. 3 - 1.1, Gearbox).

Inspection of the gear selector forks


Inspection of the gear selector forks


Inspection of the gear selector forks


Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth. The idler gears must rotate freely on their sha ...

Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the selector drum. If the service limit is exceeded, determine which part must be replaced by comparing these dimensions wi ...

Other materials:

Technical specifications
General Colours Transmission Timing system/valves Crankshaft Cylinder/piston Gearbox Cooling system Front wheel Front suspension (diavel abs) Front suspension (diavel carbon abs) Rear wheel Rear suspension (diavel abs) Rear suspensio ...

Removal of the clutch master cylinder assembly
Warning The clutch master cylinder manufacturer advises against servicing of the clutch master cylinder (1) due to the safetycritical nature of this component. Incorrect overhaul of this component could endanger rider safety. Maintenance operations of the master cylinder are limited to replac ...

Dashboard diagnosis
This function identifies any abnormal vehicle behaviours. The dashboard activates any abnormal vehicle behaviours in real time (errors). At key-on (at the end of the check) one or more "errors" are displayed in red (only if they are active). When an "error" is triggered, the indication (r ...

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