Ducati Diavel
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Ducati Diavel Service Manual: Overhaul of the gearbox

Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth.

The idler gears must rotate freely on their shafts.

When refitting, make sure the circlips are correctly positioned.

Check the needle roller bearings for wear.

The threads and splines of the shafts must be in perfect condition.

Also check that the component parts of the gear selector mechanism are in good condition.

Engage

Overhaul of the gearbox


Engage the gears and check that the gearchange mechanism does not stick (selector fork - gear groove, and fork pin - desmodromic drum groove) due to incorrect end float. Restore the correct end float by shimming the gearbox shafts and the selector drum with suitable shims.

For the total gearbox shaft and selector drum end clearance values, refer to sect. 3 - 1.1, Gearbox.

Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jam ...

Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the ...

Other materials:

Refitting the side stand
Place the stand plate on the rear shock absorber support; bring adjuster (14) in line with bracket (s) and start the screw (12) in the nut behind the bracket (s). Insert the screws (11), (3) and (10) fully home in this order, but do not tighten. Loosen the screw (12) with the relative nut ...

Stop light not working
Fault codes Dds: stop light diagnosis -> stop light error (generic stop light malfunction indication). Dashboard: the error "stop light" is shown on the service display. The eobd warning light activates. Wiring diagram Db dashboard connection, bbs bbs unit connection, a front brake ...

Specific tools for the frame
88713.1072 Drift to install half bearing in bottom yoke 88713.2562 Chain assembly tool 88713.1058 Wrench for steering shaft nut 88713.1062 Tool for installing steering head bearings 88713.2951 Rear wheel balancing tool 88713.3211 Wrench for adjustment of the eccentric hu ...

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