Ducati Diavel Service Manual: Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth.
The idler gears must rotate freely on their shafts.
When refitting, make sure the circlips are correctly positioned.
Check the needle roller bearings for wear.
The threads and splines of the shafts must be in perfect condition.
Also check that the component parts of the gear selector mechanism are in good condition.
Engage
Engage the gears and check that the gearchange mechanism does not stick (selector fork - gear groove, and fork pin - desmodromic drum groove) due to incorrect end float. Restore the correct end float by shimming the gearbox shafts and the selector drum with suitable shims.
For the total gearbox shaft and selector drum end clearance values, refer to sect. 3 - 1.1, Gearbox.
Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly
operations.
Important
Take care not to invert the positions of the shims on reassembly:
this would potentially lead to jam ...
Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they
may lead to difficulties in gear changing or
may suddenly disengage when under load.
Use a feeler gauge to check the ...
Other materials:
Adjusting the position of the gear change and rear brake pedals
The position of the gear change and rear brake pedals in relation to the
footrests can be adjusted to suit the preferred
riding position.
To modify the gear change pedal position act in the following mode:
hold the linkage (1) and slacken the counter nuts (2) and (3).
Note
Nut (2) has a lef ...
Removal of the primary drive gear
Withdraw the clutch housing (1) complete with driven gear of the primary pair
(a).
Remove the inner spacer (2).
Remove the oil pump (d) (sect. 9 - 2.1, Removal of the oil pump).
Lock the primary pinion (b) with the holding tool 88713.3417 And loosen the
threaded ring nut (3) u ...
Cylinder/piston assemblies
Piston
Gudgeon pin circlip
Gudgeon pin
Set of piston rings
Cylinder-crankcase gasket
Water pump outlet union
Hose clip
Horizontal cylinder coolant inlet hose
Vertical cylinder coolant inlet hose
Cylinder barrel
Cylinder head gasket
Bush
Spare parts catalogue
Diavel a ...