Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the oil pump

Check that the circlip (3) and tongue (13) are present on the pump.

Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove.

Reassembly of the oil pump


Insert the by-pass valve pump (17), the spring (16) and screw the plug (14). Tighten the plug (14) to a torque of 17 nm (min. 15 Nm - max. 19 Nm) (sect. 3 - 3, Engine torque settings) applying a medium strength threadlocker.

Reassembly of the oil pump


Disassembly of the oil pump
Hold the oil pump (1) in a vice taking care not to damage the drive gear (12). Warning Make sure that vice jaws are faced with soft material. Remove the plug (14) and extract the spring (16) ...

Refitting the oil pump
If removed, apply specific threadlocker on the bushing (7) outer thread, and screw it in the crankcase half, observing the height. Position the reference bushings (15) and the oil sealing o-ri ...

Other materials:

Removal of the fuel tank filler cap
Remove tank covers (sect. 5 - 2, Removal of the fuel tank fairings). Remove hoses (8) and (15) from the filler cap assembly (10). Open the filler cap. Unscrew the outer screws (17) securing the ring nut to the filler cap recess. Remove the filler cap assembly (10). ...

Coolant expansion tank
Plug Screw Fuel filler flange Clip nut Clamp Hose clip Valve/tank hose Clamp Screw Spacer Rubber mounting Expansion reservoir Filler cap Hose clip Support Screw Washer Screw Hose clip Breather hose Clamp Pump/radiator sleeve Radiator/radiator sleeve ...

Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8). Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) and spring (1). ...

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