Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the tool tray

Ducati Diavel Service Manual / Chassis / Frame inspection / Reassembly of the tool tray

Place the tool tray unit (23) on the lateral brackets (2) and (3) by tightening the screws (24) to 14 nm +/- 5% (sect. 3-3, Frame torque settings).

If the handle guide (32) has been previously removed, position it on the tray (23) and tighten the screws (34) to 20 nm +/- 5% (sect. 3-3, Frame torque settings).

Reposition the wiring branch in the seat (s) in the tray (23).

Reassembly of the tool tray


Place the gloves compartment cover (16) on gloves compartment (23), inserting wiring (c) into the suitable recess in the cover (16).

Warning

While positioning the cover (16) on the compartment (23), push bracket (e) of the lock latch (d) in the direction shown by the arrow, to prevent the lock wire terminal (h) from being squeezed under the cover.

Reassembly of the tool tray


Reassembly of the tool tray


Check the presence of the clip (f) on the cover (16).

Fix the cover (16) by tightening the screws (15) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembly of the tool tray


Apply the recommended threadlocker to the screws (40).

Reposition the splashguard (20) and tighten the screws (40) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) ...

Tail light - number plate holder
Rh tail light Vibration damper mount Spacer Screw Number plate light Screw Screw Plate Number plate holder Nut Screw Rear chain guard Lh tail light Spring washer Vib ...

Other materials:

Refitting the number plate holder
Place the number plate light (5), as indicated, on the number plate holder plate (8) and tighten the screws (7) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings). Thread the number plate light wiring (c) into the opening in the number plate holder plate as shown. Fit ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-pass valve pump (17), the spring (16) and screw the plug (14). Tighten the plug (14) to a torque of ...

Tool kit and accessories
The tool kit (2) is located under the seat (1) while the owner’s manual is housed in the compartment under the seat. The tool kit includes: Fuse pliers; Two helmet anti-theft cables; Screwdriver; Screwdriver handle; 14/16 Mm box wrench; 6 Mm rod; 3 Mm allen wrench; 4 Mm allen ...

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