Position pipe (4) on the clutch slave cylinder (r).
Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Refit the bleed valve (17) and the dust gaiter (16).
To position the pipe retaining clamps (4) refer to the table on the following page.
Push in the internal piston (a) to force out all the fluid from inside the cap.
Make sure the anti-rotation pin (12) is fitted on the clutch pushrod (14).
Proceed as follows in case the anti-rotation pin (12) has been removed from the clutch pushrod (14).
Turn the clutch pushrod (14) until the axis of the anti-rotation pin (12) positioning hole is horizontal, as shown in the figure; grease the anti-rotation pin (12) and insert it into the clutch pushrod (14) hole.
Insert the anti-rotation insert (28) fully home into the clutch pushrod (14) by matching the anti-rotation pin (12) with the slots (b) on the insert (28).
Note
The tab (c) of insert (28) must be inwards (casing side).
Turn the clutch pushrod (14) counter clockwise until the hole axis of the anti-rotation pin (12) is aligned with the centreline of the casing cover machined surface (d), as shown in the figure.
Insert the clutch actuator (r) into the pushrod (14) and bring it fully home on the anti-rotation insert (28).
Note
Upon insertion of the clutch actuator (r), make sure that the tab (c) of insert (28) matches with the actuator slot (e).
Fix the clutch actuator (r) by starting the screws (11).
Note
To bring the clutch slave cylinder (6) internal surface near the casing cover as uniformly as possible, screw and tighten the screws (11) alternatively.
Tighten the screws (11) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings), by following the sequence 1 - 2 - 3 - 1.
Positioning of the clutch hose
Refitting the air filters
Apply universal sealant in the air duct (2) and (6) groove (d).
Fit seal (7) in the groove (d) having care to place it correctly in the relevant
seat so as to avoid abnormal wrinkles.
Pull out the filter cartridge (1) from the seat in the airbox.
Position the rh air duct (2).
Start ...
Trip 2 meter
This function shows the distance travelled since the trip meter was last
reset (in km or miles depending on the specific
application).
Press and hold (1) "s" for 3 seconds while in this function to reset the trip
odometer.
When the reading exceeds 9999.9, Distance travelled is reset and t ...
Refitting the cooling system hoses and unions
Position the pump/radiator sleeve (22) and the radiator/radiator sleeve (23).
Fit sleeve (23) and sleeve (22) to their corresponding fittings (n) and (o), and
bring them fully home on collars (p).
Note
Sleeves (23) and (22) must be oriented so that the grooves (q) match the
tabs (r) on fitt ...