Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Refitting the engine

Refitting is the reverse of removal.

Important

Apply recommended grease and tighten the special screws (6) to a torque of 60 nm +/- 5% (sect. 3 - 3, Frame torque settings).

Tighten the nuts (3) to a torque of 48 nm +/- 5% (sect. 3 - 3, Frame torque settings).

Warning

For the assembly sequence of nuts and screws refer to sect. 7 - 17, Reassembling the frame and the lateral footrests.

Refitting the engine


Refitting the engine


Refit the removed parts by performing the steps shown in the table and in the specific sections of the manual in reverse order.

Refitting the engine


Removal of the engine
In order to remove engine you must first remove a series of other components from the motorcycle. Most of these removal procedures are described in the relative sections of this manual. The ...

Lubrication system
...

Other materials:

Refitting the intake manifold and coolant union
Apply prescribed threadlocker to the fitting (12), start it with seal (24) and tighten it to a torque of 2.5 Nm (min. 2 Nm - max. 3 Nm) (sect. 3 - 3, Frame torque settings). Install the pipe (b) and tighten the clamp (a) to the torque of 1 nm +/- 10% (sect. 3 - 3, Engine torque settings). ...

Reassembling the front footrest brackets
To remove the front rh footrest bracket (6) it is necessary to remove the rear brake master cylinder reservoir (by leaving it connected to the braking system), and the rear brake lever from the bracket (sect. 7 - 4, Removing of the rear brake control). To remove the front rh footrest bracke ...

Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings). Position the vertical exhaust manifold (22) on the vertical cylinder head with the gasket (23). Tighten the fixing nuts (21) to a torque of 10 nm +/- 1 ...

2026 | www.dudiavel.com |