Ducati Diavel
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Ducati Diavel Service Manual: Refitting the front forks

Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke.

Refitting the front forks


Warning

The difference in height between the two fork legs must be no greater than 0.1 Mm.

Position the fork legs (5) and (6) on the yoke base (4) and on the steering head (3).

Lock the fork legs by tightening the screws (1) to the torque of 20 nm +/- 5%, the screws (2) to the torque of 22 nm +/- 5%, and the screws (26) to 12 nm +/- 5% (sect. 3 - 3, Frame torque settings) that secure the bottom yoke (4) and the steering head (3): tighten one fork leg at a time.

Important

If the screws (1) (2) and (26) were removed on disassembly, smear the threads with the specified grease before tightening.

Refitting the front forks


Refit any parts removed from the frame:


Warning

Do not ride with the front mudguard removed. The brake hoses are retained to the front mudguard to keep them from touching the wheel under braking.

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Specia ...

Other materials:

Rear shock absorber assembly
Special screw Screw Nut Grub screw Bush (right) Bush (left) Screw Sealing ring Roller bearing Linkage (left) Shock absorber (rear) Linkage (right) Spacer Special screw Screw Bush Ball joint Rocker arm assembly Support Washer Nut Screw Shock absorber ...

Refitting the air filters
Apply universal sealant in the air duct (2) and (6) groove (d). Fit seal (7) in the groove (d) having care to place it correctly in the relevant seat so as to avoid abnormal wrinkles. Pull out the filter cartridge (1) from the seat in the airbox. Position the rh air duct (2). Start ...

Adjusting the rear shock absorber
The adjuster (1) located on the lower connection holding the shock absorber to the swingarm adjusts the damping during the rebound phase (return). The knob (2), located on the left side of the motorcycle, adjusts the preload of the shock absorber external spring. Turn the adjuster (1) clock ...

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