Grease the o-ring (16) and install it on the front sprocket spacer (15).
Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing.

Check that the splines of the gearbox secondary shaft and the sprocket are in perfect condition.
Fit the engine pinion (14) on the gearbox secondary shaft by orienting it as indicated. Install the safety washer (13).
Tighten the nut (12) to the torque of 186 nm +/- 5% (sect. 3 - 3, Frame torque settings).
Bend the washer (13).

Fit the chain and close it using the tool with code 88713.1344 That was used to open the chain.
The tool is composed of a holder (a), punch (b), body (c) and two wrenches (d) and (e) and link plate holder (f).
Connect the two halves of the chain with the external link and manually fit the plate onto the pins.
Warning
Lubricate the pins abundantly; try to avoid touching them with your hands.
Fit the holder (a) onto the external link.
Fit the punch (b) into the body (c) and the plate holder (f).
Fit the body (c) onto the holder (a) which holds the chain in position.
Manually turn the bolt (g) until the plate holder (f) is seated against the plate itself.
Use wrenches (d) and (e) to turn the bolt (g) clockwise until the chain pin is in contact with the holder (f).
Remove the holder (a) from the tool.
Manually turn the bolt (g) until the punch (b) locates against the pin, taking care that they are aligned with each other.
Use wrenches (d) and (e) to turn the bolt clockwise until the punch (b) is seated against the chain plate.
To complete reassembly, repeat the entire procedure with the second pin.
Warning
Carefully check the two pins: the figure shows the correct result of the procedure.


Adjust the chain tension (sect. 4 - 3, Adjusting the chain tension).
Apply the recommended threadlocker to the screws (11).
Fit the sprocket cover (10) tightening the screws (11) to the torque of 6 nm+/- 10% (sect. 3 - 3, Frame torque settings).

Removing of the front sprocket
Replacing of the rear sprocketRemoval of the clutch-side crankcase cover
Unscrew the screws (2), (3) and (5) securing the clutch-side crankcase cover
(1).
Tap around the edge of the cover with a plastic mallet to detach it from the
crankcase half.
Remove the clutch cover (1) paying attention to the centring bushing (12).
Check the condition of the cent ...
Specific tools for the engine
88713.2011.Tool to lock crankshaft at top dead centre
88713.2676 .Wrench for tightening cylinder head nuts
88713.2103 Stand for cylinder head assembly
88765.1657 Timing check tool
88713.1821 Wrench for tightening timing belt tensioner pulley shafts
88713.2861 Camshaft oi ...
Engine
Twin cylinder, four-stroke, 90 "l" type, longitudinal, with
deep sump die-cast crankcase.
Bore, mm: 106
Stroke, mm:
67.9
Total displacement, cu. Cm:
1198
Compression ratio:
11.5В±0.5:1
Max power at crankshaft (95/1/ec), kw/hp:
119 kw/162 hp at 9,500 rpm
Max torque at crankshaf ...