Grease the o-ring (16) and install it on the front sprocket spacer (15).
Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing.

Check that the splines of the gearbox secondary shaft and the sprocket are in perfect condition.
Fit the engine pinion (14) on the gearbox secondary shaft by orienting it as indicated. Install the safety washer (13).
Tighten the nut (12) to the torque of 186 nm +/- 5% (sect. 3 - 3, Frame torque settings).
Bend the washer (13).

Fit the chain and close it using the tool with code 88713.1344 That was used to open the chain.
The tool is composed of a holder (a), punch (b), body (c) and two wrenches (d) and (e) and link plate holder (f).
Connect the two halves of the chain with the external link and manually fit the plate onto the pins.
Warning
Lubricate the pins abundantly; try to avoid touching them with your hands.
Fit the holder (a) onto the external link.
Fit the punch (b) into the body (c) and the plate holder (f).
Fit the body (c) onto the holder (a) which holds the chain in position.
Manually turn the bolt (g) until the plate holder (f) is seated against the plate itself.
Use wrenches (d) and (e) to turn the bolt (g) clockwise until the chain pin is in contact with the holder (f).
Remove the holder (a) from the tool.
Manually turn the bolt (g) until the punch (b) locates against the pin, taking care that they are aligned with each other.
Use wrenches (d) and (e) to turn the bolt clockwise until the punch (b) is seated against the chain plate.
To complete reassembly, repeat the entire procedure with the second pin.
Warning
Carefully check the two pins: the figure shows the correct result of the procedure.


Adjust the chain tension (sect. 4 - 3, Adjusting the chain tension).
Apply the recommended threadlocker to the screws (11).
Fit the sprocket cover (10) tightening the screws (11) to the torque of 6 nm+/- 10% (sect. 3 - 3, Frame torque settings).

Removing of the front sprocket
Replacing of the rear sprocketPassenger grabhandle
Passenger grabhandle (1, fig. 107) Is located inside the tail
guard; to take it out, remove the seat (see "removal of the
seat" on page 119), pull the knob (2, fig. 107) While taking out
the grabhandle (1, fig. 107) From its housing until it is fully
extended.
Warning
Before use, pu ...
High beam lights not working
Fault codes
The hi beam light on the (slave) dashboard flashes at 1hz frequency.
Wiring diagram
Location of elements on motorcycle
(A) injection relay; (b) etv relay (throttle valve operating engine); (c)
radiator fan relay; (d) hands free relay.
Fuses located at the rear left of the ...
Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear
selector lever (21) and collect the spacer (19).
Remove the gearchange mechanism complete with the shaft, spring, and stop plate.
Important
Visually inspect the gear selector claw (14) for wear, particularly aroun ...