Ducati Diavel Service Manual: Refitting the fuel tank
If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view.
In particular: tighten the screws (13) to a torque of 5 nm +/-10% (sect. 3 - 3, Frame torque settings).
Refit the tank by inserting its rear side into the pin on the frame, as shown in the figure.
Smear the o-rings (l) installed on fuel hose couplings (c) with rubber lubricant.
Connect the two quick-release fittings (c) of the fuel pipes following the removal order, paying attention to insert the Delivery on the filler marked with out and the return on the filler marked with in.
Connect connector (d) of the fuel level sensor to the main wiring.
Attach the fuel hoses (12) to the hose clips (14).
Refit the flange cover (a) by tightening the screws (b) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Position, without tightening, the front retaining screw (4).
On both sides of the tank plug, place the two breather pipes (8) and (15) and insert them on the plug.
Check correct position of the tank (1) and tighten the two front retaining screws (4) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Positioning of the fuel tank breather and drain hoses
Refitting the fuel tank flange
Insert the flange (20) in its housing in the fuel tank.
Apply prescribed threadlocker to the screws (9) and tighten to a torque of 6 nm
+/- 10% (sect. 3 - 3, Frame torque
settings), following th ...
Airbox - throttle body
Airbox
O-ring
Injector
Throttle body assembly
Screw
Clamp
Intake manifold
Screw
Pressure sensor
Screw
Clamp
Hose
Sealing washer
Intake manifold
Sealing washer
Scre ...
Other materials:
Flywheel - alternator
Screw
Alternator stator
Plug
Sealing ring
O-ring
Cover
Screw
Aluminium gasket
Screw
Bracket
Locating bush
Screw
generator cover
Flange
Flanged nut
Plane washer
Flywheel
Washer
Inner ring
Needle roller bearing
Electric starter driven gear
Starter clutc ...
Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods:
Clearance with gudgeon pin on assembly.
In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the
connecting rod.
The small end bushing must be in good condition and firmly driven into its seat.
Check for para ...
Removal of the fuel tank
On the usa version remove the canister filter as indicated in sect. 8 - 10,
"Removal of the evaporative emissions
canister".
Loosen and remove the front retaining screw (4)
Remove the flange cover (a) by loosening the screws (b), disconnect the
quick-release fittings (c) from the fl ...