Ducati Diavel
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Ducati Diavel Service Manual: Refitting the fuel tank fairings

Ducati Diavel Service Manual / Fairings / Fairings / Refitting the fuel tank fairings

Make sure that the following components are fitted on the tank fairing (22):

Fit the clips (19) to the central cover (22) at the positions shown, inserting the tabs (h) into the slots (l).

Refitting the fuel tank fairings


Apply threadlocker to the screws (14).

Place the tank fairing (22) on the tank and keep it in position by starting the screws (14) together with the relevant nylon washers (15).

Tighten to torque of 2 nm +/-10% (sect. 3 - 3, Frame torque settings) the screws (14).

Refitting the fuel tank fairings


Refitting the fuel tank fairings


Fit the tank lh fairing (21) and keep it in position by starting the screws (16) together with the relevant washers (17).

Apply some threadlocker on the screw (14), fit the nylon washer (15) and start the screw.

Tighten the screw (14) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings) and the screws (16) to a torque of 0.33 Nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank fairings


Fit the tank rh fairing (13) and keep it in position by starting the screws (16) together with the relevant washers (17).

Apply some threadlocker on the screw (14), fit the nylon washer (15) and start the screw.

Tighten the screw (14) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings) and the screws (16) to a torque of 0.33 Nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank fairings


Fit the vibration dampers (g) to the master dashboard (f).

Insert the spacers with collar (j) onto the vibration dampers (g).

Fit the vibration damper (20) to the tank plug cover (23) at the position shown.

Important

On refitting, make sure that the vibration damper (20) is fully in place.

Fit the master dashboard (f) on the tank plug cover (23) inserting tab (l) into the vibration damper (20).

Refitting the fuel tank fairings


Fix the master dashboard (f) to the cover (23) by tightening the screws (m) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank fairings


Place the tank plug cover (23) on the vehicle and connect connector (e) to the dashboard (f); push connector until an audible click indicates proper engagement.

Refitting the fuel tank fairings


Apply threadlocker to the screws (25).

Fit the tank plug cover (23), fit spacers (24), and start screws (25) and screws (16).

Tighten the screws (25) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings) and the screws (16) to a torque of 0.33 Nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank fairings


Refitting the fuel tank fairings


Refitting the fuel tank fairings


Lubricate the seals (d) of the central tank cover (22) using lubricant specific for rubber.

Position the front rh half-fairing (1) by inserting the tabs (c) into the seals (d) pushing downwards (blue arrows); after that, slide the half-fairing completely to the rear side of the motorcycle (red arrows).

Block the front rh half-fairing (1) by forcing pin (a) into the receptacle (b) in the rh water radiator.

Warning

Before pushing on the pin (a), make sure it is centred in the receptacle hole (b). Then - and not until after checking for proper position - push moderately and increasingly harder until you hear the component engage.

Refitting the fuel tank fairings


Before tightening the screws securing the front left half-fairing (12) and the front right half-fairing (1), proceed as follows: visually check the distance between the front left half-fairing (12) and the central tank cover (22) along the upper mating edges of both parts.

Visually check the distance between the front right half-fairing (1) and the central tank cover (22) along the upper mating edges of both parts.

If the parts do not mate equally, shift the front half-fairings (12) and (1) forward or backward as required until achieving a condition in which the half-fairings (12) and (1) are at the same distance from the central tank cover (22).

After tightening, check again to ensure that the front half-fairings (12) and (1) are at the same distance from the tank cover (22). If not so, repeat the above procedure.

Refitting the fuel tank fairings


Fix the front rh half-fairing (1) by tightening the screw (3) to a torque of 0.33 Nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank fairings


Follow the same procedure to reassemble the lh half-fairing (12).

Refitting the fuel tank fairings


Apply threadlocker to the screws (9).

Fit the rh air inlet (7) and fix it to the tank plug cover (23) by starting the screws (6) and (9).

Tighten the screws (9) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings) and the screws (6) to a torque of 1.5 Nm +/-10% (sect. 3 - 3, Frame torque settings).

The procedure is the same for the lh air inlet (8).

Refitting the fuel tank fairings


Refitting the fuel tank fairings


Reassembly of the front half-fairings
Fit the clips (2) on the front rh half-fairing (1). Join the rh support (4) and the front rh half-fairing (1) and keep them in position by starting the screws (5). Note To mount the rh suppor ...

Seat
Seat Seat cover Rubber mounting Special screw Plate Latch Spare parts catalogue Diavel abs seat Diavel carbon abs seat Important Bold reference numbers in this section identi ...

Other materials:

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Screw Screw Spacer Bracket Rubber pad Clamp Hose Clamp Union Washer Hose Cable gro ...

Recharging the battery
Examine the label on the battery showing the check intervals in order to determine when to test the voltage. Charge the battery if the open circuit voltage is lower than 12.8 V. Leaving the battery discharged for more than one month could damage it. Check the battery charge with a voltmete ...

 Setting  menu
This menu is used to enable/disable and set some motorcycle functions. To access the "setting menu" press the button (2, fig. 14) ?  for 3 seconds. Note When within this menu no other function can be displayed. Important For safety reasons, the setting menu can only be ac ...

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