Ducati Diavel
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Ducati Diavel Service Manual: Refitting the hands free

Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the hands free button has been previously removed, when refitting it insert the spring (6) on pin (a) of button (5).

Introduce button (5) with spring (6) into the opening on the frame (7).

Lock the button (5) by means of a pin (8), by inserting it until reaching the surface (b) of the frame (7).

Note

Upon insertion of the pin (8), keep button (5) pressed in the direction indicated by the yellow arrow.

Warning

The opening (c) of the pin (8) must be on the opposite side of the of the surface touched by the button (5) when sliding (as shown in the figure).

Refitting the hands free


To reposition the wiring refer to sect. 6 - 1, Routing of wiring on frame.

Refitting the hands free


Removing the hands free
Loosen the screws (2) and remove the hands free system (1) from the frame. ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint ...

Other materials:

Checking valve clearances
To check the valves clearance, it is necessary to have access to the cylinder head covers and then remove the components listed below. Unscrew the two fixing screws (1) of the cover (2) according to the crankshaft. Fit the tool handgrip 88713.0123 In the holes of the generator cover t ...

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of removal. Warning When introducing the driven gear (b) check that the tongue (15) is correctly fitted o ...

Removing the timing belt driveshaft pulleys
Use the tool code 88713.1805 To hold the driving pulley on the engine crankcase against rotation. Important If this operation is carried out with the engine installed in the frame, hold the driveshaft pulleys against rotation using the tool code 88713.2011 Mounted on the alternator cover. Lo ...

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