Ducati Diavel
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Ducati Diavel Service Manual: Refitting the hands free

Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the hands free button has been previously removed, when refitting it insert the spring (6) on pin (a) of button (5).

Introduce button (5) with spring (6) into the opening on the frame (7).

Lock the button (5) by means of a pin (8), by inserting it until reaching the surface (b) of the frame (7).

Note

Upon insertion of the pin (8), keep button (5) pressed in the direction indicated by the yellow arrow.

Warning

The opening (c) of the pin (8) must be on the opposite side of the of the surface touched by the button (5) when sliding (as shown in the figure).

Refitting the hands free


To reposition the wiring refer to sect. 6 - 1, Routing of wiring on frame.

Refitting the hands free


Removing the hands free
Loosen the screws (2) and remove the hands free system (1) from the frame. ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint ...

Other materials:

Refitting the side stand
Place the stand plate on the rear shock absorber support; bring adjuster (14) in line with bracket (s) and start the screw (12) in the nut behind the bracket (s). Insert the screws (11), (3) and (10) fully home in this order, but do not tighten. Loosen the screw (12) with the relative nut ...

Checking and overhauling the components
Clearance between the clutch drum and friction plates Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge. Clearance "s" must not exceed 0.6 Mm. If it does, renew the plates and, if necessary, the clutch drum. Overhaul of the clutch plat ...

Key-on/key-off using the red key on the handlebar with the passive key
A key-on can be performed by pressing the red button (6) on the handlebar in the hands free on/off position and in the presence of the passive key (4, fig. 77). Note The passive key (4, fig. 77) Has a range of a few cm, therefore the key (4, fig. 77) Must be positioned near the antenna (2). R ...

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