Ducati Diavel
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Ducati Diavel Service Manual: Refitting the hands free

Reassembly is a reversal of the removal procedure: in particular apply prescribed threadlocker to screws (2) and tighten them to a torque of 20 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the hands free button has been previously removed, when refitting it insert the spring (6) on pin (a) of button (5).

Introduce button (5) with spring (6) into the opening on the frame (7).

Lock the button (5) by means of a pin (8), by inserting it until reaching the surface (b) of the frame (7).

Note

Upon insertion of the pin (8), keep button (5) pressed in the direction indicated by the yellow arrow.

Warning

The opening (c) of the pin (8) must be on the opposite side of the of the surface touched by the button (5) when sliding (as shown in the figure).

Refitting the hands free


To reposition the wiring refer to sect. 6 - 1, Routing of wiring on frame.

Refitting the hands free


Removing the hands free
Loosen the screws (2) and remove the hands free system (1) from the frame. ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint ...

Other materials:

Refitting the alternator-side crankcase cover
Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with specified grease to fit it on the generator cover (13). Fit bearing completely in its seat and orien ...

Removal of the water pump
Note For clarity, the figures show the engine removed from the frame. Loosen and remove the water pump cover (12) fixing screws (13) to the generator cover (16). Remove the water pump cover (12). Clean the pump housing of any scale. Check the bearings wear by turning the impeller s ...

Helmet cable
Note Helmet cable (2, fig. 104) Can be found inside the tool kit, see "tool kit and accessories" on page 141. Pass the cable through the helmet and insert the end of the cable in the pin (3, fig. 104). Leave the helmet hanging and refit the seat to hold it in place. Warning Th ...

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