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Ducati Diavel Service Manual: Refitting the intake manifold and coolant union

Ducati Diavel Service Manual / Engine / Cylinder head assemblies / Camshafts / Refitting the intake manifold and coolant union

Apply prescribed threadlocker to the fitting (12), start it with seal (24) and tighten it to a torque of 2.5 Nm (min. 2 Nm - max. 3 Nm) (sect. 3 - 3, Frame torque settings).

Install the pipe (b) and tighten the clamp (a) to the torque of 1 nm +/- 10% (sect. 3 - 3, Engine torque settings).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Check that the mating surfaces of the cylinder head and manifold are perfectly flat and clean and install the intake manifold (25) on the cylinder head.

Lock the fixing screws (21) to the torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings) in a cross-pattern sequence (1-2-3-4).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Removal of the intake manifold and coolant union
Loosen the clips (f) and remove the hoses (t). Remove the manifolds (25) undoing the screws (21). Loosen the clamp (a) and remove the hose (b). Remove the union (12) and recove ...

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Slide out driving gear (a) of timing gear pair (13) and remove the woodruff key (14). Relieve the staking on the lock washer (12) of the nut (11). Restrain the driven timing gear by inserting a pin in one of the holes, and unscrew the nut (11). Remove the nut (11), washer (12) ...

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Limited liability
The liability of ducati under this emission control systems warranty is limited solely to the remedying of defects in material or workmanship by an authorized ducati motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or l ...

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