Ducati Diavel
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Ducati Diavel Service Manual: Refitting the rear brake control

Ducati Diavel Service Manual / Chassis / Rear brake / Refitting the rear brake control

If the pushrod (18), clip (30) and fork (31) assembly has been dismantled, reassemble it by screwing the nut (29) onto the rod (18) and then screw the rod into the fork (31) to obtain the measurement indicated in the figure.

Block the rod and tighten to a torque of 7.5 Nm +/- 10% (sect. 3 - 3, Frame torque settings) the nut (29) on the fork (31).

Fit the pushrod assembly (18) on the lever (6) fixing it with the quick-release fastener (30).

Refitting the rear brake control


Refitting the rear brake control


Check that the adjuster screw (27) and nut (28) are positioned at the distance apart shown.

Refitting the rear brake control


Apply specific grease to the non-threaded surface of the pin (9).

Fit the first o-ring (11) in the pin (9).

Insert the pin (9) on the brake lever (6), apply the recommended grease to the seat of the second o-ring (11) of the lever (6) and place the other o-ring (11) and the washer (3).

Refitting the rear brake control


Fit the spring (4) on the rear brake lever (6) observing the orientation shown.

Apply the recommended threadlocker to the threaded side of the pin (9).

Fit the brake lever (6) on the footrest bracket (p) inserting the pin (9).

Note

On refitting, place the end (e) of the spring against the suitable rib of the bracket (p), making sure the other end (f) of the spring remains in place as shown.

Fit the rear stop sensor wire (5) tightening it manually onto bracket (g) and then to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the rear brake control


If removed, refit the master cylinder (38) on the bracket by starting the screws (40).

Note

Start the screw (40) first; this is the screw that sits in the slot (h).

Tighten the screws (40) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the rear brake control


Reconnect the hose (7), locating the sealing washers (23) on both sides of the hose end fitting, and secure it with the special screw (22).

Tighten the special screw (22) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the rear brake control


Note

Pay special attention to the pipes (7) and (21) orientation on the rear brake master cylinder (16).

Refitting the rear brake control


Insert the rod (18) inside the pump (16), after applying the recommended grease.

Refitting the rear brake control


Refitting the rear brake control


Disassembly of the rear brake control
The brake master cylinder is supplied only as a complete unit; internal components cannot be replaced. To disassemble the master cylinder's outer parts, follow the indications given in the expl ...

Removal of the rear brake calliper
Important The brake manufacturer advises against any servicing of the internal components of brake callipers or the master cylinder. Incorrect overhaul of these critical safety components can en ...

Other materials:

Checking the frame
Check the dimensions of the frame against the dimensions shown here to determine whether it needs to be realigned or renewed. Important Damaged frames must be changed, not repaired. Any work carried out on the frame can give rise to potential danger, infringing the requirements of ec directi ...

Default function (resetting ducati default parameters)
This function resets the parameters set by ducati for each riding style. To access the function it is necessary to view the ""setting" menu", using buttons (1) "s" or (2) "t" select the "riding mode" function and press the reset button (3) to enter the following page. Use button (1) "s" or ...

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Screw Screw Spacer Bracket Rubber pad Clamp Hose Clamp Union Washer Hose Cable gro ...

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