Ducati Diavel
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Ducati Diavel Service Manual: Removal of the exhaust system

Remove the silencer, as described in the paragraph "removing the silencer" of this section.

Loosen the screws (28) and remove the exhaust by-pass valve cover (27).

Removal of the exhaust system


Turn the exhaust valve pulley (a) to facilitate the throttle cable (25) output.

Release the end fitting (b) of the cable (25) from the exhaust valve (d) and remove the circlip (39).

Release the control cable (25) from the plate (c).

Removal of the exhaust system


Remove the two retaining springs (16) and remove the central exhaust pipe (26).

Removal of the exhaust system


Remove the retaining spring (16) and the upper exhaust pipe (19).

Removal of the exhaust system


Loosen the screws (11) and remove the heat guard (13) from the upper exhaust pipe (19); keep the spacers (12).

Removal of the exhaust system


Undo and remove the horizontal cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the horizontal manifold (24) with the gasket (23).

Removal of the exhaust system


Removal of the exhaust system


Undo and remove the vertical cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the manifold (22) with the gasket (23).

Removal of the exhaust system


Unscrew the nuts (9) and remove the heat guard from the manifold (10).

Removal of the exhaust system


Removing the silencer
Loosen the clamp (38) that retains the silencer (4) to the complete exhaust system. While holding the nut (8), loosen the screw (1) and remove the silencer (4) from the motorcycle. Loose ...

Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings). Position the vertical exhaust manifold (22) on the verti ...

Other materials:

Tester power supply
The dds (1) part number 97900.0215 Can be powered from the vehicle as follows: From the mains power supply: by connecting the power supply connector (n) to the network power supply (2) part no. 97900.0224; From the motorcycle: connecting the corresponding cables (see paragraph ...

Specific tools for the engine
88713.2011.Tool to lock crankshaft at top dead centre 88713.2676 .Wrench for tightening cylinder head nuts 88713.2103 Stand for cylinder head assembly 88765.1657 Timing check tool 88713.1821 Wrench for tightening timing belt tensioner pulley shafts 88713.2861 Camshaft oi ...

Replacing of the rear sprocket
Lock the wheel axle rotation. Remove the clip (1). Loosen the locking nut (2) with a socket wrench. Fully unscrew the nut (2) and remove the washer (3) and the flange (5) with the sprocket (17). Collect the spacer (9). Using a mallet, tap the flange (5) with the cush drive dampe ...

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