Ducati Diavel
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Ducati Diavel Service Manual: Removal of the exhaust system

Remove the silencer, as described in the paragraph "removing the silencer" of this section.

Loosen the screws (28) and remove the exhaust by-pass valve cover (27).

Removal of the exhaust system


Turn the exhaust valve pulley (a) to facilitate the throttle cable (25) output.

Release the end fitting (b) of the cable (25) from the exhaust valve (d) and remove the circlip (39).

Release the control cable (25) from the plate (c).

Removal of the exhaust system


Remove the two retaining springs (16) and remove the central exhaust pipe (26).

Removal of the exhaust system


Remove the retaining spring (16) and the upper exhaust pipe (19).

Removal of the exhaust system


Loosen the screws (11) and remove the heat guard (13) from the upper exhaust pipe (19); keep the spacers (12).

Removal of the exhaust system


Undo and remove the horizontal cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the horizontal manifold (24) with the gasket (23).

Removal of the exhaust system


Removal of the exhaust system


Undo and remove the vertical cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the manifold (22) with the gasket (23).

Removal of the exhaust system


Unscrew the nuts (9) and remove the heat guard from the manifold (10).

Removal of the exhaust system


Removing the silencer
Loosen the clamp (38) that retains the silencer (4) to the complete exhaust system. While holding the nut (8), loosen the screw (1) and remove the silencer (4) from the motorcycle. Loose ...

Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings). Position the vertical exhaust manifold (22) on the verti ...

Other materials:

Removal of the swingarm
Before removing the parts in question, you must first carry out the following operations: Remove the rear wheel eccentric hub as described in chapter "removal of the rear wheel eccentric hub and rear wheel shaft" of this section. Loosen screws (7) and remove the hose grommets (13), (15) ...

Dashboard
Note The dashboard is supplied as a single component; its internal components cannot be renewed separately. Important Whenever the dashboard is renewed, the ignition key programming procedure must be repeated. Loosen the nuts (2) to remove the master dashboard (1) from its seat and disconn ...

Reassembly of the timing pulleys
Fit the pulley (11) on the flange (24), aligning the timing mark (d) on the pulley with the timing mark on the (e) on the flange. Install the washer (23) up against the pulley, aligning the timing notch (f) with the timing marks on the pulley and the flange. Insert the three screws (22) ...

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