Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Removal of the exhaust system

Remove the silencer, as described in the paragraph "removing the silencer" of this section.

Loosen the screws (28) and remove the exhaust by-pass valve cover (27).

Removal of the exhaust system


Turn the exhaust valve pulley (a) to facilitate the throttle cable (25) output.

Release the end fitting (b) of the cable (25) from the exhaust valve (d) and remove the circlip (39).

Release the control cable (25) from the plate (c).

Removal of the exhaust system


Remove the two retaining springs (16) and remove the central exhaust pipe (26).

Removal of the exhaust system


Remove the retaining spring (16) and the upper exhaust pipe (19).

Removal of the exhaust system


Loosen the screws (11) and remove the heat guard (13) from the upper exhaust pipe (19); keep the spacers (12).

Removal of the exhaust system


Undo and remove the horizontal cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the horizontal manifold (24) with the gasket (23).

Removal of the exhaust system


Removal of the exhaust system


Undo and remove the vertical cylinder lambda probe (20).

Removal of the exhaust system


Undo and remove the three fixing nuts (21) and remove the manifold (22) with the gasket (23).

Removal of the exhaust system


Unscrew the nuts (9) and remove the heat guard from the manifold (10).

Removal of the exhaust system


Removing the silencer
Loosen the clamp (38) that retains the silencer (4) to the complete exhaust system. While holding the nut (8), loosen the screw (1) and remove the silencer (4) from the motorcycle. Loose ...

Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings). Position the vertical exhaust manifold (22) on the verti ...

Other materials:

Removal of the control unit
Loosen the screws (1) and remove the relay supporting bracket (2), disconnect the connectors (3) and remove the control unit (4) from the vehicle. ...

Removal of the fuel tank
On the usa version remove the canister filter as indicated in sect. 8 - 10, "Removal of the evaporative emissions canister". Loosen and remove the front retaining screw (4) Remove the flange cover (a) by loosening the screws (b), disconnect the quick-release fittings (c) from the fl ...

Removal of the evaporative emissions canister
Loosen the screws (9) securing the plate (8) to the tank. Slightly pull the plate (8) with the canister (13), remove the clamps (3) and (12) and connect hoses (7) and (14). Release the retainers (b) of the plate (8) to remove it from the canister (13). Disconnect the hose ...

2026 | www.dudiavel.com |