Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front brake master cylinder

Ducati Diavel Service Manual / Chassis / Front brake control / Removal of the front brake master cylinder

Warning

The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component. Incorrect overhaul of these critical safety components can endanger rider and passenger safety.

Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.

Removal of the front brake master cylinder


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1) from the pipe.

Removal of the front brake master cylinder


Loosen the screws securing the terminal (12) and then remove the front brake master cylinder assembly (1) from the handlebar.

Removal of the front brake master cylinder


For disassembly of components of the master cylinder assembly (1), refer to the exploded view at the beginning of this chapter.

Front brake control
Front brake master cylinder Brake lever Special screw Sealing washer Screw Phonic wheel Brake disc Pin Left brake calliper Boot Bleed valve Spare stand Control unit - fr ...

Refitting the front brake master cylinder
Insert the front brake master cylinder unit (1) on the right side of the handlebar to bring the terminal internal edge in correspondence to the bolted joints (a). Fit the terminal (12) on the ...

Other materials:

Clutch lever
Lever (1) disengages the clutch. It features a dial adjuster (2) for lever distance from the twistgrip on handlebar. The lever distance can be adjusted through 10 clicks of the dial (2). Turn clockwise to increase lever distance from the twistgrip. Turn the adjuster counter clockwise to decrea ...

Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin into contact with the crankcase half. ...

Distance travelled on fuel reserve: trip fuel
This function shows the distance travelled on fuel reserve (in km or miles depending on the specific application). When the fuel light comes on, the display automatically switches to the "trip fuel" indicator. Trip fuel reading remains stored even after key-off until the vehicle i ...

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