Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front forks

Before removing the front forks, it is first necessary to remove the following parts:


Loosen the clamp screws (1) holding the fork legs to the steering head (3).

Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke (4).

Withdraw the fork legs (5) and (6) downwards in order to carry out to all the necessary overhaul operations.

Removal of the front forks


Steering head: front fork
Screw Screw Steering head Bottom yoke Left fork leg assembly Right fork leg assembly Counter nut Damper assembly Bush Spring Preload tube Collar Washer Top cap assembl ...

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Other materials:

Check the idle and the co amount with warm engine
Start the engine; Switch on the dds and check that it does not signal any error (otherwise consult the relevant paragraph of this manual to reset the error and proceed with the idle check); Enter the "self diagnosis" menu by selecting the diavel model in the available vehicle version. ...

Disassembly of the clutch cover
Remove the plug (14) and its o-ring (13), the plug (17) and its o-ring (15) from the cover. Undo the fixing screw (16) of the inner cover (19). Remove the inner cover (6) and soundproofing panel (18). Remove the circlip (10) and withdraw the shim (9) and the sealing ring (8). The dri ...

Refitting the clutch-side crankcase cover
Clean and degrease mating surfaces on the clutch-side crankcase half cover and crankcase and ensure that locating bush (12) and the o-ring (11), located in correspondence with the oil way, are installed in the crankcase. Apply an even, regular bead of ducati liquid gasket (a) on the mating ...

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