Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front forks

Before removing the front forks, it is first necessary to remove the following parts:


Loosen the clamp screws (1) holding the fork legs to the steering head (3).

Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke (4).

Withdraw the fork legs (5) and (6) downwards in order to carry out to all the necessary overhaul operations.

Removal of the front forks


Steering head: front fork
Screw Screw Steering head Bottom yoke Left fork leg assembly Right fork leg assembly Counter nut Damper assembly Bush Spring Preload tube Collar Washer Top cap assembl ...

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Other materials:

Checking the camshafts and supports
Check the cam contact surfaces for scratches, grooves, steps and waving. Worn cams are frequently the cause of poor timing, which leads to loss of engine power. Place the camshaft between two centres and check the run-out on the areas indicated using two dial gauges. Service limit: 0.1 ...

Timing system
Desmodromic (type) with four valves per cylinder, operated by eight rocker arms (4 opening rockers and 4 closing rockers) and two overhead camshafts. It is operated by the crankshaft through spur gears, belt rollers and toothed belts. Desmodromic timing system (fig. 159) Opening (or upp ...

Overhaul of the crankcase halves
Carefully examine the engine crankcase halves. Check that the surfaces of the crankcase halves are perfectly flat using a reference surface. Check that the bearings (1) and (18), and the bushings (2) and (17) are in optimum conditions. Note that the main bearings must always be changed in p ...

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