Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front forks

Before removing the front forks, it is first necessary to remove the following parts:


Loosen the clamp screws (1) holding the fork legs to the steering head (3).

Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke (4).

Withdraw the fork legs (5) and (6) downwards in order to carry out to all the necessary overhaul operations.

Removal of the front forks


Steering head: front fork
Screw Screw Steering head Bottom yoke Left fork leg assembly Right fork leg assembly Counter nut Damper assembly Bush Spring Preload tube Collar Washer Top cap assembl ...

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Other materials:

Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods: Clearance with gudgeon pin on assembly. In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the connecting rod. The small end bushing must be in good condition and firmly driven into its seat. Check for para ...

Dds diagnosis instrument
The main functions of the dds diagnosis instrument can be summarised as follows: Retrieval of errors (faults) of the ignition-injection system stored in the engine control unit memory and their subsequent deletion, if required. Reading of engine parameters (rpm, coolant and air temperat ...

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. ...

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