Ducati Diavel
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Ducati Diavel Service Manual: Removal of the water pump

Removal of the water pump


Note

For clarity, the figures show the engine removed from the frame.

Loosen and remove the water pump cover (12) fixing screws (13) to the generator cover (16).

Remove the water pump cover (12).

Removal of the water pump


Clean the pump housing of any scale. Check the bearings wear by turning the impeller shaft (10); in case of excessive clearance, it is necessary to replace them by operating as follows.

Remove the circlip (3) on the impeller shaft.

Slide off the rotor (10) with the sealing ring (9) from the outside.

Removal of the water pump


Removal of the water pump


Recover the ceramic washer - seal unit (8) placed on the internal side.

Removal of the water pump


Removal of the water pump


Undo and remove the screws (1) with the washer (2).

Removal of the water pump


Working from the generator cover (16) internal side, use a suitable punch to press on the inner race of end bearing (5) until it can be extracted from the cover.

Use the same technique to remove the other bearing (6).

Remove the inner spacer (7).

Check the condition of the components of the mechanical seal: there should be no signs of deformation, cracking, or excessive wear. In the case of damage, both components must be renewed.

Removal of the water pump


Removal of the water pump


Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Se ...

Refitting the water pump
Clean the seat on the cover, any parts you intend to reuse, and the impeller shaft. Then refit as follows. Fit on the impeller (10) shaft the mechanical seal (9) as indicated in the figure. ...

Other materials:

Reassembly of the connecting rods
Before starting, check that the crankshaft main bearing journals and big-end journals are free of burrs or evident signs of machining: if necessary, clean the surfaces with very fine emery cloth and oil. Check that the grooves are in perfect condition with no signs of forcing. Clean the cra ...

Abs fault indicator not working
Fault codes Dds: displays a fault code described in the description of the abs system. Dashboard: no fault code displayed. Wiring diagram Checks The abs fault indicator indicates the occurrence of one or more faults in the antilock brake system, or if the system itself has been disable ...

Adjusting the position of the gearchange and rear brake pedals
The position of the gearchange and rear brake pedals in relation to the footrests can be adjusted to suit the requirements of the rider. Adjust the pedals as follows: Gear change pedal (fig. 97) Hold the linkage (1) and slacken the lock nuts (2) and (3). Note Nut (2) has a left-hand thr ...

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