Ducati Diavel
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Ducati Diavel Service Manual: Removing of the front sprocket

Ducati Diavel Service Manual / Chassis / Final drive / Removing of the front sprocket

Undo the screws (11) and remove the chain cover (10).

Loosen the chain (sect. 4 - 3, Adjusting the chain tension).

Removing of the front sprocket


Remove the chain with the tool code 88713.1344.

The tool is composed of a holder (a), punch (b), body (c) and two wrenches (d) and (e).

Fit the link to be opened into the holder (a).

Fit a punch (b) into the body (c) and manually unscrew the screw until the punch no longer protrudes.

Fit the holder (a) and link into the body (c).

Manually turn the screw (f) on body (c) so that the punch (b) locates against the pin, taking care that they are aligned with each other.

Fit hex wrench (d) into the hexagonal part of the body (c) and wrench (e) onto the bolt.

Turn the bolt (f) clockwise to push out the pin.

Removing of the front sprocket


Removing of the front sprocket


Remove the chain.

Engage a low gear and unscrew the nut (12).

Remove the nut (12) and the safety washer (13) on the pinion.

Remove the engine pinion (14) from the gearbox secondary shaft.

Removing of the front sprocket


Remove the spacer (15) with o-ring (16) from the gearbox secondary shaft.

Important

The o-ring (16) must be renewed on reassembly.

Removing of the front sprocket


Inspecting the final drive
To check the wear of the final drive, visually check the pinion (14) and sprocket (17). If the teeth are found to worn as shown in the figure (dotted line), the sprocket must be renewed. T ...

Refitting the front sprocket
Grease the o-ring (16) and install it on the front sprocket spacer (15). Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing ...

Other materials:

Primary drive gears
Clutch drum/primary drive gears Spacer Threaded ring nut Lock washer Spare parts catalogue Diavel abs clutch Diavel abs connecting rods Diavel carbon abs clutch Diavel carbon abs connecting rods Important Bold reference numbers in this section identify parts not shown in th ...

Reassembling the electrical components support
Check the presence of clips (1), (9) and (24) on the support (5). Check the presence of rubber pads (6) and (8) and of cable grommet (7). Check that the voltage regulator (3) and the solenoid starter (18) are in place on the support (5) with their wiring as shown. The horn (22) mus ...

Removal of the generator cover
Note This operation is described for an engine removed from the frame since all reassembly procedures are easier with the engine on the bench. Disconnect the connector (a) from the generator cable. Unscrew the two retaining screws (7) of the centre cap (6) over the end of the cranksh ...

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