Ducati Diavel
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Ducati Diavel Service Manual: Removing of the front sprocket

Ducati Diavel Service Manual / Chassis / Final drive / Removing of the front sprocket

Undo the screws (11) and remove the chain cover (10).

Loosen the chain (sect. 4 - 3, Adjusting the chain tension).

Removing of the front sprocket


Remove the chain with the tool code 88713.1344.

The tool is composed of a holder (a), punch (b), body (c) and two wrenches (d) and (e).

Fit the link to be opened into the holder (a).

Fit a punch (b) into the body (c) and manually unscrew the screw until the punch no longer protrudes.

Fit the holder (a) and link into the body (c).

Manually turn the screw (f) on body (c) so that the punch (b) locates against the pin, taking care that they are aligned with each other.

Fit hex wrench (d) into the hexagonal part of the body (c) and wrench (e) onto the bolt.

Turn the bolt (f) clockwise to push out the pin.

Removing of the front sprocket


Removing of the front sprocket


Remove the chain.

Engage a low gear and unscrew the nut (12).

Remove the nut (12) and the safety washer (13) on the pinion.

Remove the engine pinion (14) from the gearbox secondary shaft.

Removing of the front sprocket


Remove the spacer (15) with o-ring (16) from the gearbox secondary shaft.

Important

The o-ring (16) must be renewed on reassembly.

Removing of the front sprocket


Inspecting the final drive
To check the wear of the final drive, visually check the pinion (14) and sprocket (17). If the teeth are found to worn as shown in the figure (dotted line), the sprocket must be renewed. T ...

Refitting the front sprocket
Grease the o-ring (16) and install it on the front sprocket spacer (15). Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing ...

Other materials:

Engine
Twin cylinder, four-stroke, 90 "l" type, longitudinal, with deep sump die-cast crankcase. Bore, mm: 106 Stroke, mm: 67.9 Total displacement, cu. Cm: 1198 Compression ratio: 11.5В±0.5:1 Max power at crankshaft (95/1/ec), kw/hp: 119 kw/162 hp at 9,500 rpm Max torque at crankshaf ...

Reassembly of the gearbox
To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase. As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant o ...

Frame inspection
Frame Rh subframe Lh subframe Grub screw Nut Special screw Rubber pad Nut Special screw Screw Left-hand bracket Hose clip Hose clip Right-hand bracket Special screw Cover Handgrab Slider Reflector (rear) Splashguard Pin Clip nut Tool tray Screw ...

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