Ducati Diavel
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Ducati Diavel Service Manual: Renewal of the headlight

Disconnect the headlight connectors (a) from the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Loosen nuts (2) that fix the front optical unit to the bottom yoke, and recover the washers (3).

Renewal of the headlight


Remove the complete front optical unit by sliding it upwards and releasing it from pins (b) of the supporting bracket.

Renewal of the headlight


Release the headlight from the front optical unit support by loosening the screws (4) and recovering the washers (5).

Renewal of the headlight


Renewal of the headlight


Refit the headlight on the front optical unit support, insert the spacers with collars (5) and the screws (4).

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Renewal of the headlight


Check for the pads (6) on the supporting bracket.

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Refit the front optical unit by placing its lower part on the pads (d) and inserting the pins (b) into the eyelets (c) of the supporting bracket.

Renewal of the headlight


Renewal of the headlight


Renewal of the headlight


Fix the front optical applying a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings) to the nuts (2) with washers (3).

Renewal of the headlight


Reconnect the headlight connectors (a) to the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Lights and indicating devices
...

Changing bulbs
Changing the headlight bulbs Before replacing a burnt out light bulb, ensure that the replacement bulb has the same voltage and power rating as specified for the lighting device in question (sect. ...

Other materials:

Disassembly of structural components and the frame
Before carrying out dimensional checks on the frame, you must remove all the superstructures fitted, referring to the removal procedures outlined in the sections of this manual. The rear subframes (2) and (3) are structural components of the frame (1). Both serve to support motorcycle super ...

Refitting the steering head components
Important The steering tube bearings (6) are identical but in no case may their components be swapped around during reassembly. Clean all contact surfaces and lubricate with the recommended grease. To fit the external rings (c) of the bearings (6) to the steering tube, use the tool with par ...

Hands free system key-on and key-off
Key-on consists in turning on the hands free system and all of its electronic devices. Key-off consists in turning off the hands free system and all electronic devices, and makes sure the engine is turned off. Key-on is done using the button (6) on the handlebar on the right switch or using ...

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