Ducati Diavel
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Ducati Diavel Service Manual: Separation of the crankcase halves

Ducati Diavel Service Manual / Engine / Crankcase assembly / Crankcase halves / Separation of the crankcase halves

Separation of the crankcase halves


Use two screwdrivers to remove the circlip (29) from the timing belt driveshaft shaft (30) on the clutch-side crankcase half.

Note

Take care to avoid scoring the surface of the shaft while removing the circlip.

Unscrew the crankcase half screws on the chain side.

Separation of the crankcase halves


Separation of the crankcase halves


Separation of the crankcase halves


Separation of the crankcase halves


Unscrew the two screws (12) on the clutch side near the vertical cylinder.

Separation of the crankcase halves


Reuse the alternator cover or a service cover with puller 88713.1749 Fitted. Secure cover to crankcase half with some of the original screws and begin separation by turning the central pin of the tool.

Tap the end of the gearbox secondary shaft with a plastic mallet to separate the crankcase halves.

Note

Take care not to lose the shims on the shafts and on the selector drum.

Separation of the crankcase halves


Remove gearbox shafts and gearbox selector drum from the crankcase halves (sect. 9 - 7.2, Removal of the gearbox assembly.

Drive out the crankshaft (l) using a plastic mallet, taking care not to lose the shims.

Separation of the crankcase halves


Remove the timing belt driveshaft (30).

Separation of the crankcase halves


Remove the screws (34), remove the pipes (33) and collect the o-rings (32).

Separation of the crankcase halves


Crankcase halves
Bearing Bearing holder bushing Alternator-side crankcase half Bearing Circlip Washer Bearing Sealing ring Bearing Retaining plate Screw Screw Clutch-side crankcase half ...

Overhaul of the crankcase halves
Carefully examine the engine crankcase halves. Check that the surfaces of the crankcase halves are perfectly flat using a reference surface. Check that the bearings (1) and (18), and the bushing ...

Other materials:

Adjusting the rear shock absorber
The rear shock absorber has external commands that enable you to adjust the setting to suit the load on the motorcycle. The adjuster (1, fig. 111) Located on the lower connection holding the shock absorber to the swingarm adjusts the damping during the rebound phase (return). The knob (2, f ...

Removal of the expansion tank
Loosen the clamp (6), open the hose guide (a) and slide the hose (7) out of the radiator. Open clamps (14) and release the hoses that pass through them. Loosen the screws (16). Remove the tank (12) with its hoses (7) and (20) and the support (15). Loosen the clamp (19) to r ...

Key-on/key-off using the red key on the handlebar with the passive key
A key-on can be performed by pressing the red button (6) on the handlebar in the hands free on/off position and in the presence of the passive key (4, fig. 77). Note The passive key (4, fig. 77) Has a range of a few cm, therefore the key (4, fig. 77) Must be positioned near the antenna (2). R ...

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