Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Topping up the electrolyte

Warning

Before carrying out any operations on the battery, keep in mind the safety standards (sect.1 - 3, General safety rules).

The electrolyte in the battery is toxic and can cause burns if it comes into contact with the skin because it contains sulphuric acid. Wear protective clothing, a face-mask and goggles when adding electrolyte. If the liquid comes into contact with the skin, wash thoroughly with cold water. If it comes into contact with the eyes, wash thoroughly with water for 15 minutes and consult an ophthalmologist. In the event of accidental ingestion, drink large quantities of water or milk, and continue with milk of magnesia, beaten egg or vegetable oil. Do not allow sparks, flames, cigarettes or any other heat source to come near the battery, as it produces explosive gases. When recharging or using the battery indoors, make sure that the room is adequately ventilated. Do not inhale the gases produced during recharging. Keep out of reach of children.

Place the battery on a flat surface. Remove the protective film (1).

Topping up the electrolyte


Warning

Make certain that the electrolyte is of the specific type for your battery.

Remove the container with the electrolyte from the plastic bag. Remove the cap strip (3) from the container (2).

Topping up the electrolyte


Topping up the electrolyte


Important

Keep the cap strip (3) to hand because it will be used later as plugs for the battery cells.

Warning

Do not peel or perforate the sealed areas.

Place the electrolyte container (2) upside down. Align the six sealed elements with the six filler holes on the battery.

Push the container (2) downwards with sufficient force to break the seals and allow the liquid to flow out.

Topping up the electrolyte


Note

Do not tilt the electrolyte container as this could interrupt the flow temporarily or even permanently.

Make certain that air bubbles emerge from all six filler holes. Leave the container in this position for at least twenty minutes.

If no bubbles emerge from one of the holes, tap gently on the bottom of the respective container.

Topping up the electrolyte


Important

Never move the container away from the battery. Do not cut or puncture the liquid container.

Make sure that all the electrolyte has flowed out. Carefully extract the container (2) from the battery.

Fit the cap bar (3) -previously removed from the electrolyte container (2)- to the battery, ensure the caps plug off all filler holes.

Topping up the electrolyte


3 -12 Ah batteries: leave to stand for at least 30 min.

12 Ah batteries: leave to stand for at least 1 hour.

Rest the cap strip on the filler holes without fixing it. Recharge the battery as described in the paragraph "recharging the battery".

Note

When using an automatic reduction battery charger, check that the charger current (ampere) is equal or higher than the value of standard charging system (std) indicated on the battery itself.

Topping up the electrolyte


Press firmly downwards with both hands until the caps are firmly in place (do not use a hammer).

Topping up the electrolyte


Recharging the battery
Examine the label on the battery showing the check intervals in order to determine when to test the voltage. Charge the battery if the open circuit voltage is lower than 12.8 V. Leaving the b ...

Battery
Battery safety rules Warning Before carrying out any operations on the battery, keep in mind the safety standards (sect. 1 - 3, General safety rules). When under charge, batteries produce explo ...

Other materials:

Replacing the battery in the active key
Only use 3 volt cr 2032 lithium ion batteries. Note The keys do not need to be reprogrammed after replacing the battery. Remove the metal part of the battery. Use a large sized coin to pry open the shells of the plastic grip (2? coin) as shown in fig. 65. Important Insert the coil on ...

Lap registration function
This function describes the "lap" time registration. If the function is activated (see "lap activation/deactivation description), the lap time can be registered as follows: Pressing the flash headlight button (11, fig. 12) The first time starts the "lap timer" for ...

Legal rights
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This warranty is in addition to the ducati limited motorcycle warranty. Additional information Any replacement part that is equivalent in performance and durability may be used in ...

2026 | www.dudiavel.com |