The diagram illustrates the inputs, outputs and communication lines used by the hands free system.
1I - on/off button placed on the hands free system (located below the plastic cover)
2I - on/off button placed on the bike handlebar rh side
3I - steering position micro-switch
4I - steering position micro-switch
5I - active key (signals remote transmission)
6I - passive key (it transmits signals only if leant on the antenna)
1U - electric filler plug (optional)
2U - hands free relay (it replaces the ignition switch function)
3U - steering lock actuator
1C - can line
2C - communication line via antenna (radio-frequency)
The following is the overall layout of the motorcycle network:
The following is the general electrical system diagram and pinout of the hands free system. Note that the components relative to the electric steering lock are not included as they are not integrated into the hands free module.
1A, 2a antenna - key communication antenna connection - blue/black (b/bk) and red/yellow (r/y); fuel tank cap coil - fuel tank cap coil command
The photo shows the pinout for the hands free side connection
Location of hands free system connection
The photo shows the pinout for the hands free side antenna connection
The photo shows the pinout for the hands free side electric fuel tank cap connection
The hands free system is located in front of the fuel tank and is covered by a plastic shield. The on/off button built into the system is visible under the plastic shield. This button has the same functions as the button on the handlebar, but should only be used if the latter is not working or when starting the motorcycle without keys.
The plastic shield covering the hands free system is visible in the photo.
Note
In the usa version the door (1) is not present.
The hand free system on/off button is shown in the photo, with the plastic shield removed
The antenna used by the hands free system to communicate with the keys is placed in the document compartment under the seat.
This image shows the location of the hands free system antenna, behind the clear plexiglas windscreen
The hands free relay, which ideally replaces the function of the ignition switch of the traditional bikes, supplies +15 with key turned to on, and is positioned on its supporting bracket.
This image shows the location of the hands free relay (a). It is located on the relay supporting bracket.
Possible faults of the hands free system components
Engine
Twin cylinder, four-stroke, 90 "l" type, longitudinal, with
deep sump die-cast crankcase.
Bore, mm: 106
Stroke, mm:
67.9
Total displacement, cu. Cm:
1198
Compression ratio:
11.5В±0.5:1
Max power at crankshaft (95/1/ec), kw/hp:
119 kw/162 hp at 9,500 rpm
Max torque at crankshaf ...
Overhaul of cylinder head components
Cylinder heads
Remove any carbon deposits from the combustion chamber and its ducts.
Remove any scale from the coolant ducts.
Check for cracking and inspect the sealing surfaces for scoring, ridges or other
damage.
Check that the cylinder barrel mating surfaces of the cylinder head are ...
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