Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of structural components and the frame

Ducati Diavel Service Manual / Chassis / Frame inspection / Disassembly of structural components and the frame

Before carrying out dimensional checks on the frame, you must remove all the superstructures fitted, referring to the removal procedures outlined in the sections of this manual.

The rear subframes (2) and (3) are structural components of the frame (1).

Both serve to support motorcycle superstructures and must therefore be in perfect condition.

The following flow chart illustrates the logical sequence in which the parts are to be removed from the motorcycle and a reference to the section where the removal procedure is described.

Disassembly of structural components and the frame


Disassembly of structural components and the frame


Refitting is the reverse of removal.

Frame inspection
Frame Rh subframe Lh subframe Grub screw Nut Special screw Rubber pad Nut Special screw Screw Left-hand bracket Hose clip Hose clip Right-hand bracket Special screw ...

Removal of the tool tray
To remove the tool tray unit from the lateral footrests, loosen the screws (40) and remove the splashguard (20). Undo the screws (15) and remove the cover (16). Move the wiring branch ...

Other materials:

Removing of the side stand
Disconnect connector (a) of the stand switch (2) from the main wiring. Loosen the screws (3), (10), (11) and (12) securing the stand bracket (4) to the engine and remove the complete side stand assembly. Disassembly of the side stand Undo the fixing screw (5) and remove the sid ...

Refitting the gearchange mechanism
Make sure that the gearchange linkage assembly (6) is installed with the ball joint with a left-hand thread (a) facing the lever (8). Apply the recommended grease to the non-threaded surface of the pin (4). Fit the first o-ring (5) in the pin (4). Start the pin (4) in the gearchange leve ...

Refitting the rear mudguard
Place the rear mudguard (8) on the swingarm, fitting the screws (9) with recommended threadlocker. The screw (9) in the bottom hole of the rear mudguard (8) must be installed with the washer (r). Tighten the screws (9) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings). ...

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