Introduction
The radiator fans are powered via a specific relay, which is enabled by the engine control unit.
Component assembling position
A injection relay; b etv relay (throttle valve actuator motor), c radiator fan relay, d engine control unit.
Location of right hand fan connection.
Location of left hand fan connection.
Connection wiring diagram
Ccm engine control connection, t radiator fan relay, a key on power (+15 from hands free relay 30), r battery power (+30), l left hand fan, r right hand fan, 85 light blue/black - lb/bk, 30 red/green - r/g, 86 red/black - r/bk, 87 red/grey - r/gr.
In the event of fault
In the event of a radiator fan relay fault, the radiator fans themselves do not work. The relay is not commanded by the ecu.
Fault codes generated and possible correlated faults fault codes generated by the engine control unit and displayed by the dds (fan relay diagnosis):
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dashboard service display shows the error "fan relay" and the eobd warning light activates.
Possible correlated faults: coolant reaches boiling point but radiator fans not working. Check:
The radiator fan relay may be actuated from the dds to check radiator fan function.
The fans are normally activated at 103 and switched off at 101C.
If none of the aforementioned tests identify the problem and the radiator fan relay is in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the radiator fan relay.
Rh switch
Red on/off switch.
Black engine start button.
The switch (1) has three positions:
Centre: run off. In this position, the engine cannot be
started and all electronic devices are off.
Pushed down: on/off. In this position, the system can
be turned on (key-on) and off (key-off).
Pus ...
Check the idle and the co amount with warm engine
Start the engine;
Switch on the dds and check that it does not signal any error (otherwise
consult the relevant paragraph of this manual
to reset the error and proceed with the idle check);
Enter the "self diagnosis" menu by selecting the diavel model in the
available vehicle version. ...
Refitting the primary drive gears and checking backlash
Fully degrease the crankshaft splined end and the corresponding spline on the
primary drive gear.
Position the spacer (c) onto the crankshaft.
Fit the driving gear (b) onto the crankshaft with the oil pump drive sprocket
facing the crankcase.
Temporarily secure the gear with the was ...