Ducati Diavel Service Manual: Removal of the exhaust system
Remove the silencer, as described in the paragraph "removing the silencer" of this section.
Loosen the screws (28) and remove the exhaust by-pass valve cover (27).
Turn the exhaust valve pulley (a) to facilitate the throttle cable (25) output.
Release the end fitting (b) of the cable (25) from the exhaust valve (d) and remove the circlip (39).
Release the control cable (25) from the plate (c).
Remove the two retaining springs (16) and remove the central exhaust pipe (26).
Remove the retaining spring (16) and the upper exhaust pipe (19).
Loosen the screws (11) and remove the heat guard (13) from the upper exhaust pipe (19); keep the spacers (12).
Undo and remove the horizontal cylinder lambda probe (20).
Undo and remove the three fixing nuts (21) and remove the horizontal manifold (24) with the gasket (23).
Undo and remove the vertical cylinder lambda probe (20).
Undo and remove the three fixing nuts (21) and remove the manifold (22) with the gasket (23).
Unscrew the nuts (9) and remove the heat guard from the manifold (10).
Removing the silencer
Loosen the clamp (38) that retains the silencer (4) to the complete exhaust
system.
While holding the nut (8), loosen the screw (1) and remove the silencer (4)
from the motorcycle.
Loose ...
Refitting the exhaust system
Refit the heat guard on the manifold (10) by tightening the nuts (9) to a
torque of 10 nm +/- 10% (sect. 3 - 3, Frame
torque settings).
Position the vertical exhaust manifold (22) on the verti ...
Other materials:
Exhaust system
Screw
Bush
Vibration damper mount
Silencer
Washer
Screw
Bracket
Nut
Nut
Upper heat guard
Screw
Washer
Central heat guard
Spacer
Clip nut
Long exhaust spring
Plug
Sealing washer, thickness 1
Vertical exhaust pipe
Lambda sensor
Nut
Vertical flange
Exh ...
Refitting the external components
Fit the cap (39) on spring (38) until it engages.
Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the
chain side half-casing by starting the
screw into hole (f).
Note
The spring (38), with cap (39), must be oriented as shown.
Tighten the screw fully home to a torqu ...
Refitting the cooling system hoses and unions
Position the pump/radiator sleeve (22) and the radiator/radiator sleeve (23).
Fit sleeve (23) and sleeve (22) to their corresponding fittings (n) and (o), and
bring them fully home on collars (p).
Note
Sleeves (23) and (22) must be oriented so that the grooves (q) match the
tabs (r) on fitt ...