Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Refitting the gearchange mechanism

Ducati Diavel Service Manual / Chassis / Gearchange mechanism / Refitting the gearchange mechanism

Make sure that the gearchange linkage assembly (6) is installed with the ball joint with a left-hand thread (a) facing the lever (8).

Apply the recommended grease to the non-threaded surface of the pin (4).

Fit the first o-ring (5) in the pin (4).

Start the pin (4) in the gearchange lever (1). Smear recommended grease on the second o-ring (5). Insert the second o Ring (5) and the washer (9).

Apply the recommended threadlocker to the threaded side of the pin (4). Fit the gearchange lever (1) on the footrest bracket and tighten the pin (4) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Fit the lever (8) on the gearchange control assembly, and start the screw (10).

Tighten the screw (10) to the torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Fit the gear control unit inserting the lever (8) on the gear control pin, apply threadlocker on the screw (7) and insert it on the lever (8).

Tighten the screw (7) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the gearchange mechanism


Refitting the gearchange mechanism


Disassembly of the gearchange mechanism
Refer to the exploded view at the beginning of this section for indications on disassembly and renewal of gearchange components. If the bushing (2) inside the pedal (1) needs replacing, grease t ...

Fork
...

Other materials:

Wiring diagram colour codes
B blue Bk black Bn brown G green Gr grey Lb light blue O orange P pink R red V violet W white Y yellow Rear left fuse box (1) key Rear right fuse box (2) key ...

Checking the camshafts and supports
Check the cam contact surfaces for scratches, grooves, steps and waving. Worn cams are frequently the cause of poor timing, which leads to loss of engine power. Place the camshaft between two centres and check the run-out on the areas indicated using two dial gauges. Service limit: 0.1 ...

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. ...

2021 | www.dudiavel.com |