Ducati Diavel
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Ducati Diavel Service Manual: Refitting the gearchange mechanism

Ducati Diavel Service Manual / Chassis / Gearchange mechanism / Refitting the gearchange mechanism

Make sure that the gearchange linkage assembly (6) is installed with the ball joint with a left-hand thread (a) facing the lever (8).

Apply the recommended grease to the non-threaded surface of the pin (4).

Fit the first o-ring (5) in the pin (4).

Start the pin (4) in the gearchange lever (1). Smear recommended grease on the second o-ring (5). Insert the second o Ring (5) and the washer (9).

Apply the recommended threadlocker to the threaded side of the pin (4). Fit the gearchange lever (1) on the footrest bracket and tighten the pin (4) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Fit the lever (8) on the gearchange control assembly, and start the screw (10).

Tighten the screw (10) to the torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Fit the gear control unit inserting the lever (8) on the gear control pin, apply threadlocker on the screw (7) and insert it on the lever (8).

Tighten the screw (7) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the gearchange mechanism


Refitting the gearchange mechanism


Disassembly of the gearchange mechanism
Refer to the exploded view at the beginning of this section for indications on disassembly and renewal of gearchange components. If the bushing (2) inside the pedal (1) needs replacing, grease t ...

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Removing of the abs control unit
Drain the hydraulic fluid that is inside the front and rear braking system tubes by disconnecting them from the master cylinder and the calliper (sect. 4 -3, Changing the brake fluid). Disconnect the connector (a) of the abs control unit (6). Loosen the screws (16) that retain the abs ...

Electrical power for lighting and signalling devices
The front and rear running lights consist of led units with light conduits. As a result, the light source is not visible as the light is diffused through the surface of the light conduit. These two images illustrate the front and rear running lights with light conduits. The figure ...

Renewal of the headlight
Disconnect the headlight connectors (a) from the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1). Loosen nuts (2) that fix the front optical unit to the bottom yoke, and recover the washers (3). Remove the complete front optical unit by sliding ...

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