Ducati Diavel
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Ducati Diavel Service Manual: Removing of the rear brake control

Ducati Diavel Service Manual / Chassis / Rear brake / Removing of the rear brake control

Warning

The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component.

Incorrect overhaul can endanger the rider and passenger.

Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.

Removing of the rear brake control


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Slide the adjusting rod (18) out of the rear brake master cylinder (16).

Removing of the rear brake control


Loosen the special screw (22) from the master cylinder (16); slide out the hose (7) and recover the sealing washers (23).

Loosen the rear brake master cylinder (16) retaining screws (19) and remove it from the vehicle.

Removing of the rear brake control


Undo the fixing pin (9) of the brake lever (6), collecting the spring (4).

Removing of the rear brake control


Remove the brake lever (6) and collect the pin (9), the washer (3), the bush (10) and the o-ring (11).

Removing of the rear brake control


Rear brake
Rear speed sensor (abs) Screw Washer Spring Brake switch (rear) Brake lever (rear) Rear pump - control unit pipe Sealing washer Pin Bush O-ring Screw screw Rear brake ...

Disassembly of the rear brake control
The brake master cylinder is supplied only as a complete unit; internal components cannot be replaced. To disassemble the master cylinder's outer parts, follow the indications given in the expl ...

Other materials:

Spark plugs replacement
Check the colour of the ceramic insulation around the central electrode: an even, light brown colour indicates the engine is in good condition and running at the right temperature. Inspect the centre electrode for wear and check spark plug gap, which should be: 0.8+/-0.1 Mm. Important ...

Removal of the fuel tank filler cap
Remove tank covers (sect. 5 - 2, Removal of the fuel tank fairings). Remove hoses (8) and (15) from the filler cap assembly (10). Open the filler cap. Unscrew the outer screws (17) securing the ring nut to the filler cap recess. Remove the filler cap assembly (10). ...

Refitting the rear suspension
Lubricate the thread and underside of the special screw (1). Insert the lower side of the shock absorber into the swingarm and insert the screw (1). Tighten the screw (1) to a torque of 45 nm +/- 5% (sect. 3 - 3, Frame torque settings). Lubricate bushes (5) and (6) with recommended gr ...

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