Ducati Diavel
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Ducati Diavel Service Manual: Removing of the rear brake control

Ducati Diavel Service Manual / Chassis / Rear brake / Removing of the rear brake control

Warning

The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component.

Incorrect overhaul can endanger the rider and passenger.

Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.

Removing of the rear brake control


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Slide the adjusting rod (18) out of the rear brake master cylinder (16).

Removing of the rear brake control


Loosen the special screw (22) from the master cylinder (16); slide out the hose (7) and recover the sealing washers (23).

Loosen the rear brake master cylinder (16) retaining screws (19) and remove it from the vehicle.

Removing of the rear brake control


Undo the fixing pin (9) of the brake lever (6), collecting the spring (4).

Removing of the rear brake control


Remove the brake lever (6) and collect the pin (9), the washer (3), the bush (10) and the o-ring (11).

Removing of the rear brake control


Rear brake
Rear speed sensor (abs) Screw Washer Spring Brake switch (rear) Brake lever (rear) Rear pump - control unit pipe Sealing washer Pin Bush O-ring Screw screw Rear brake ...

Disassembly of the rear brake control
The brake master cylinder is supplied only as a complete unit; internal components cannot be replaced. To disassemble the master cylinder's outer parts, follow the indications given in the expl ...

Other materials:

Refitting the number plate holder
Place the number plate light (5), as indicated, on the number plate holder plate (8) and tighten the screws (7) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings). Thread the number plate light wiring (c) into the opening in the number plate holder plate as shown. Fit ...

Refitting the timing covers
Locate vertical cylinder external cover (25), horizontal cylinder external cover (3) and central external cover (1) by starting the screws (4). Apply the recommended threadlocker to the screws (4). Tighten the screws (4) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine t ...

Removal of the water pump
Note For clarity, the figures show the engine removed from the frame. Loosen and remove the water pump cover (12) fixing screws (13) to the generator cover (16). Remove the water pump cover (12). Clean the pump housing of any scale. Check the bearings wear by turning the impeller s ...

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