Introduction
The engine start button is located on the right hand handlebar switchgear set and is used to turn the engine on.
Component assembling position
The engine start button is included in the switchgear set on the right hand handlebar.
Location of right hand handlebar switchgear set connection.
Connection wiring diagram
Ccm engine control connection, s engine start button. 1 Pink/black - p/bk, 2 white/blue - w/b.
In the event of fault
In the event of a start button fault, the engine cannot be started.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of an engine start button fault.
No errors are indicated on the dashboard
Possible correlated faults: the starter motor cannot be operated. Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dds instrument can be used to display the activation state of the engine start button.
If none of the tests described above identifies the problem and the power supply and ground for the engine control unit are in correct working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the starter button.
Checking the right-hand handlebar switch
To remove the right-hand handlebar switch, undo the retaining screws (1) and disconnect the wiring connector from the electric system.
Refitting is the reverse of removal; tighten the screws (1) to a torque of 1.3 Nm +/- 10% (sect. 3 - 3, Frame torque settings).
Removal of the fuel tank
On the usa version remove the canister filter as indicated in sect. 8 - 10,
"Removal of the evaporative emissions
canister".
Loosen and remove the front retaining screw (4)
Remove the flange cover (a) by loosening the screws (b), disconnect the
quick-release fittings (c) from the fl ...
Location of elements on motorcycle
(A) injection relay; (b) etv relay (throttle valve operating engine); (c)
radiator fan relay; (d) hands free relay.
(E) ecu; (g) bbs (black box system or central electronics); (f) abs hydraulic
unit with integrated control unit.
Fuses located at the rear left of the vehicle.
...
Refitting the rear mudguard
Place the rear mudguard (8) on the swingarm, fitting the screws (9) with
recommended threadlocker.
The screw (9) in the bottom hole of the rear mudguard (8) must be installed with
the washer (r).
Tighten the screws (9) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque
settings).
...