Introduction
The clutch button is located on the clutch lever. Together with the signal from the side stand button and the neutral signal generated by the gear sensor (transmitted to the engine control unit over the can line), the clutch lever position signal is used to enable or disable engine start.
The following table indicates the only conditions in which starter motor
activation and, as a result, engine start, are
permitted:
If a gear is engaged with the side stand down, however, the engine switches off.
The engine control unit recognises the idle speed state when engine speed drops below a certain threshold and when the ecu itself receives the clutch lever pulled and/or gearbox in neutral signal (generated by gear sensor).
Component assembling position
The clutch button is located under the lever.
Location of clutch button connection.
Connection wiring diagram
Ccm engine control connection, s clutch button. 2 Ground, black - bk, 1 white - w.
In the event of fault
In the event of a clutch button fault, the operating conditions described in the introduction are not met.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of a clutch button fault.
No errors are indicated on the dashboard.
Possible correlated faults: the safety conditions required to enable engine start are not met, incorrect idle speed (target idle speed is 1350 rpm with engine stabilised at operating temperature). Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
The dds instrument can be used to display the activation state of the clutch button.
If none of the aforementioned tests identify the problem and the clutch button is in proper working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the clutch button.
Fuel tank
fuel tank
Rubber pad
Spacer
Screw
Hose
Tray
Y-fitting
Hose
Hose
Filler cap
Screw
Complete hose guide
Screw
Hose clip
Hose
Screw
Screw
Sealing washer
Screw
Flange
Sealing washer
Spare parts catalogue
Diavel abs fuel tank
Diavel abs fuel system
Diav ...
Refitting the throttle twistgrip
Lubricate the ends of the throttle grip cables (10) and the twistgrip race
with the recommended grease.
The closing cable (10) features a writing on the yellow tube, whereas the
opening one (10) features such writing on the
white tube.
To refit the throttle control components, proceed i ...
Disassembly of the gearchange mechanism
Refer to the exploded view at the beginning of this section for indications
on disassembly and renewal of gearchange
components.
If the bushing (2) inside the pedal (1) needs replacing, grease the external
surface and drive the new bushing into place
using a press. The bushing must be seate ...