Check the presence of clips (1), (9) and (24) on the support (5).

Check the presence of rubber pads (6) and (8) and of cable grommet (7).

Check that the voltage regulator (3) and the solenoid starter (18) are in place on the support (5) with their wiring as shown.

The horn (22) must be fixed to the support (5) tightening the screw (25) to 18 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Check the presence of the grommet (13) on the cover (12).
Fit cover (12) on the support (5) by tightening the screw (23) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Fit the electrical components support (5) on the vehicle by engaging it in the retaining pin (b) on the cooler supporting bracket.
Apply the recommended threadlocker to the screw (21).
Start the screw (11) with washer (10) and the screw (21) with spacer (20).
Tighten the screw (11) to a torque of 10 nm +/-10% (sect. 3 - 3, Frame torque settings) and the screw (26) to a torque of 24 nm +/-10% (sect. 3 - 3, Frame torque settings).


Connect the connector (a) of horn (22) to the main wiring.

The mat (15) must be positioned as shown.


Reassemble the following elements located inside the electrical components support:
After installing the battery, position the battery retaining bracket (4) by tightening the screws (32) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).


Check wiring position as described in chapter: "routing of wiring on frame", sect. 6 -1.

Removing the electrical components supportReassembly of the gearbox
To refit the gearbox components follow the procedure under sect. 9 - 9.2,
Reassembly of the crankcase halves, relating to
reassembly of the engine crankcase.
As a final practical test, ensure that with the gearbox in neutral the front
coupling dogs (a) of sliding gears (b) are
equidistant o ...
Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the
selector drum.
If the service limit is exceeded, determine which part must be replaced by
comparing these dimensions with those of new
components (sect. 3 - 1.1, Gearbox).
Also check the wear on the drum support pin ...
Removal of the generator cover
Note
This operation is described for an engine removed from the frame since all
reassembly procedures are easier with the
engine on the bench.
Disconnect the connector (a) from the generator cable.
Unscrew the two retaining screws (7) of the centre cap (6) over the end of
the cranksh ...