Check the presence of clips (1), (9) and (24) on the support (5).
Check the presence of rubber pads (6) and (8) and of cable grommet (7).
Check that the voltage regulator (3) and the solenoid starter (18) are in place on the support (5) with their wiring as shown.
The horn (22) must be fixed to the support (5) tightening the screw (25) to 18 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Check the presence of the grommet (13) on the cover (12).
Fit cover (12) on the support (5) by tightening the screw (23) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Fit the electrical components support (5) on the vehicle by engaging it in the retaining pin (b) on the cooler supporting bracket.
Apply the recommended threadlocker to the screw (21).
Start the screw (11) with washer (10) and the screw (21) with spacer (20).
Tighten the screw (11) to a torque of 10 nm +/-10% (sect. 3 - 3, Frame torque settings) and the screw (26) to a torque of 24 nm +/-10% (sect. 3 - 3, Frame torque settings).
Connect the connector (a) of horn (22) to the main wiring.
The mat (15) must be positioned as shown.
Reassemble the following elements located inside the electrical components support:
After installing the battery, position the battery retaining bracket (4) by tightening the screws (32) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Check wiring position as described in chapter: "routing of wiring on frame", sect. 6 -1.
Refitting the steering head components
Important
The steering tube bearings (6) are identical but in no case may their
components be swapped around during reassembly.
Clean all contact surfaces and lubricate with the recommended grease.
To fit the external rings (c) of the bearings (6) to the steering tube, use the
tool with par ...
Removal of the fuel tank
On the usa version remove the canister filter as indicated in sect. 8 - 10,
"Removal of the evaporative emissions
canister".
Loosen and remove the front retaining screw (4)
Remove the flange cover (a) by loosening the screws (b), disconnect the
quick-release fittings (c) from the fl ...
Removal of the steering head components
Note
All parts fitted to the top and bottom yokes, including the wiring and
control cables, can remain on the motorcycle
provided they do not hinder the following operations.
Loosen the screws (19) securing the supports (21) and (23) of splashguard
(22) to the air conveyors (t).
...