Ducati Diavel
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Ducati Diavel Service Manual: Refitting the rear brake calliper

Ducati Diavel Service Manual / Chassis / Rear brake / Refitting the rear brake calliper

When replacing the brake pipes (33) or removing one of the rear braking system components, pay special attention to the position of the couplings on the pump and the calliper.

Warning

If incorrectly positioned, the hose can affect brake operation and foul moving parts. Position the hose as shown in the figure.

Refitting the rear brake calliper


Remember to fit the copper faced sealing washers (23) to the hose end fitting when reconnecting the brake pipe to the brake calliper (15).

After orientating the fitting, lock the special screw (22) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

If the speed sensor (1) was removed, fit it on the calliper holder bracket (a) with the spacer (8) and the washer (32) and tighten the screw (2) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Note

The gap between the sensor (1) and the brake disc fixing screw must be within 0.6 To 2.2 Mm.

If it is necessary to remove the calliper holder bracket (a) in order to refit it, see sec. 7 - 13, Refitting the rear wheel eccentric hub and rear wheel shaft.

Insert the rear brake calliper (15) on the brake disk, aligning it with the holes of the calliper mounting bracket (a).

Grease the screws (12) and tighten to the torque of 25 nm +/- 5% (sect. 3 - 3, Frame torque settings).

Refitting the rear brake calliper


In order to fit the pipe (33), the speed sensor (1) and the retaining clamps follow instructions in sect. 7-6, Flexible wiring/hoses positioning.

Refitting the rear brake calliper


Removal of the rear brake disc
Remove the rear eccentric hub (sec. 7 - 13, Removal of the rear wheel eccentric hub and rear wheel shaft). Undo and remove the four fixing screws (13) of the brake disk to the wheel axle and re ...

Abs system information
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Other materials:

Appropriate diagnosis tools
97900.0211 Dds (ducati diagnosis system) without cables 97900.0227 Power cable and diagnosis 97900.0222 Power cable and diagnosis 1060838 (measurement module) 97900.0218 Vacuum sensor 552.1.039.1A Pressure sensor 97900.0220 Pressure/vacuum tube 97900.0221 Union ...

Refitting the fuel tank fairings
Make sure that the following components are fitted on the tank fairing (22): Spacers (18); Seals (20). Fit the clips (19) to the central cover (22) at the positions shown, inserting the tabs (h) into the slots (l). Apply threadlocker to the screws (14). Place the tank fairing (22) ...

Refitting the engine
Refitting is the reverse of removal. Important Apply recommended grease and tighten the special screws (6) to a torque of 60 nm +/- 5% (sect. 3 - 3, Frame torque settings). Tighten the nuts (3) to a torque of 48 nm +/- 5% (sect. 3 - 3, Frame torque settings). Warning For the assembly seque ...

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