Ducati Diavel
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Ducati Diavel Service Manual: Renewal of the headlight

Disconnect the headlight connectors (a) from the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Loosen nuts (2) that fix the front optical unit to the bottom yoke, and recover the washers (3).

Renewal of the headlight


Remove the complete front optical unit by sliding it upwards and releasing it from pins (b) of the supporting bracket.

Renewal of the headlight


Release the headlight from the front optical unit support by loosening the screws (4) and recovering the washers (5).

Renewal of the headlight


Renewal of the headlight


Refit the headlight on the front optical unit support, insert the spacers with collars (5) and the screws (4).

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Renewal of the headlight


Check for the pads (6) on the supporting bracket.

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Refit the front optical unit by placing its lower part on the pads (d) and inserting the pins (b) into the eyelets (c) of the supporting bracket.

Renewal of the headlight


Renewal of the headlight


Renewal of the headlight


Fix the front optical applying a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings) to the nuts (2) with washers (3).

Renewal of the headlight


Reconnect the headlight connectors (a) to the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Lights and indicating devices
...

Changing bulbs
Changing the headlight bulbs Before replacing a burnt out light bulb, ensure that the replacement bulb has the same voltage and power rating as specified for the lighting device in question (sect. ...

Other materials:

Removing the electrical components support
Remove the following elements located inside the electrical components support: The battery fixing bracket (4) and the battery (14) as specified under section 6 - 2, battery; The voltage regulator (3) as specified under section 6 - 2,rectifier-regulator; The solenoid starter (18) ...

Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows all the parts to be installed on the gearbox secondary shaft (25), with calculated end shims (15) a ...

Removal the airbox and throttle body
Loosen the screws (a) and remove the plate (b) that fixes the main wiring to the airbox. Undo the screws (17) and remove the air pressure sensors (9) with the support (19). Release the hoses (c) of the air pressure sensors (9) from the tab (d) on the airbox. Operating on the ...

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