Ducati Diavel
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Ducati Diavel Service Manual: Renewal of the headlight

Disconnect the headlight connectors (a) from the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Loosen nuts (2) that fix the front optical unit to the bottom yoke, and recover the washers (3).

Renewal of the headlight


Remove the complete front optical unit by sliding it upwards and releasing it from pins (b) of the supporting bracket.

Renewal of the headlight


Release the headlight from the front optical unit support by loosening the screws (4) and recovering the washers (5).

Renewal of the headlight


Renewal of the headlight


Refit the headlight on the front optical unit support, insert the spacers with collars (5) and the screws (4).

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Renewal of the headlight


Check for the pads (6) on the supporting bracket.

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Refit the front optical unit by placing its lower part on the pads (d) and inserting the pins (b) into the eyelets (c) of the supporting bracket.

Renewal of the headlight


Renewal of the headlight


Renewal of the headlight


Fix the front optical applying a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings) to the nuts (2) with washers (3).

Renewal of the headlight


Reconnect the headlight connectors (a) to the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Lights and indicating devices
...

Changing bulbs
Changing the headlight bulbs Before replacing a burnt out light bulb, ensure that the replacement bulb has the same voltage and power rating as specified for the lighting device in question (sect. ...

Other materials:

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of removal. Warning When introducing the driven gear (b) check that the tongue (15) is correctly fitted o ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint Spare parts catalogue Diavel abs l.H. Footrests Diavel carbon abs l.H. Footrests Important B ...

Trip 1  meter
This function shows the distance travelled since the trip meter was last reset (in km or miles depending on the specific application). Holding the button (1, fig. 14) pressed for 3 seconds when this function is displayed resets the trip meter. When the reading exceeds 9999.9, Distance tr ...

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