Ducati Diavel
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Ducati Diavel Service Manual: Renewal of the headlight

Disconnect the headlight connectors (a) from the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Loosen nuts (2) that fix the front optical unit to the bottom yoke, and recover the washers (3).

Renewal of the headlight


Remove the complete front optical unit by sliding it upwards and releasing it from pins (b) of the supporting bracket.

Renewal of the headlight


Release the headlight from the front optical unit support by loosening the screws (4) and recovering the washers (5).

Renewal of the headlight


Renewal of the headlight


Refit the headlight on the front optical unit support, insert the spacers with collars (5) and the screws (4).

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Renewal of the headlight


Check for the pads (6) on the supporting bracket.

Apply the recommended threadlocker to the screws (4).

Tighten the screws (4) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Renewal of the headlight


Refit the front optical unit by placing its lower part on the pads (d) and inserting the pins (b) into the eyelets (c) of the supporting bracket.

Renewal of the headlight


Renewal of the headlight


Renewal of the headlight


Fix the front optical applying a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings) to the nuts (2) with washers (3).

Renewal of the headlight


Reconnect the headlight connectors (a) to the main wiring (refer to the tables of paragraph "routing of wiring on frame", sect. 6 - 1).

Renewal of the headlight


Lights and indicating devices
...

Changing bulbs
Changing the headlight bulbs Before replacing a burnt out light bulb, ensure that the replacement bulb has the same voltage and power rating as specified for the lighting device in question (sect. ...

Other materials:

Removing the water radiators
Loosen the screws (p) that retain the supports (s) of the front splashguard to the air ducts (24) and (26). Loosen the screws (30), to separate the two internal air ducts (24) and (26). Disconnect the wiring connectors of the main wiring loom (c) from both fans. Disconne ...

Checking brake pad wear and changing brake pads
Warning Brake fluid is corrosive and will damage paintwork. Avoid contact with eyes and skin. In the case of accidental contact, wash the affected area thoroughly with plenty of running water. Important On handing over the motorcycle after changing the brake pads, inform the customer that th ...

Checking the fuses
The main fuse box (1) and the secondary one (2) are located in the tool tray; to reach the fuse box remove the seat as specified under sect. 5 - 3 "Removal of the seat". The fuses are accessed by removing the cover, which shows the ampere ratings and mounting locations. For ampere ratings ...

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