Ducati Diavel
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Ducati Diavel Service Manual: Cylinder/piston assemblies

Ducati Diavel Service Manual / Engine / Cylinder/piston assemblies

Cylinder/piston assemblies


  1. Piston
  2. Gudgeon pin circlip
  3. Gudgeon pin
  4. Set of piston rings
  5. Cylinder-crankcase gasket
  6. Water pump outlet union
  7. Hose clip
  8. Horizontal cylinder coolant inlet hose
  9. Vertical cylinder coolant inlet hose
  10. Cylinder barrel
  11. Cylinder head gasket
  12. Bush

Spare parts catalogue

Diavel abs cylinders - pistons

Diavel carbon abs cylinders - pistons

Important

Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcas ...

Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder barrels (10) and from the alternator-side crankcase cover. If damaged, unscrew the unions (6). Note T ...

Other materials:

Removal of the rear brake disc
Remove the rear eccentric hub (sec. 7 - 13, Removal of the rear wheel eccentric hub and rear wheel shaft). Undo and remove the four fixing screws (13) of the brake disk to the wheel axle and remove the rear brake disk (14). Loosen the four screws (24) and remove the rear phonic wheel (25). ...

Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown in the figure, the washer (2) with the square edge side (d) facing the clutch-side crankcase half, and the spring (1), positioning it so that the hook end (a) is facing the gear pawl lever. Locate the hook end (a) of ...

Starter motor
Power: 0.7 Kw/12 v Direction of rotation: counter clockwise viewed from power take-off side. The starter motor is highly compact and reliable and therefore rarely gives any type of problem. In case of troubles, ensure that the starter motor cable terminal is properly tightened under the n ...

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