Warning
To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. 9 - 5, Refitting the cylinder/piston assembly).
Before fitting the head, check that the seal is fitted on the mating surface between head and cylinder (sect. 9 - 5, Refitting the cylinder/piston assembly).
Note
When fitting the gasket, side (e) with the stamped code must be in contact with the cylinder head.
Lower the cylinder head carefully over the studs. Take care not to damage the threads.
Fit the special washers (22) and nuts (21) onto the cylinder head studs.
Tighten the nuts (21) on the stud bolts evenly and gradually in a crosswise pattern using tool 88713.2676 In conjunction with a torque wrench.
Temporary tighten the nuts (21) to a torque of 20 nm; pre-tightening to a torque of 40 nm (min. 38 Nm - max. 48 Nm); one tightening to a torque of 60 nm (min. 57 Nm - max. 63 Nm) (sect. 3 - 3, Engine torque settings).
Instrument panel diagnosis
This function identifies any abnormal vehicle behaviours.
The instrument panel activates any abnormal vehicle
behaviours in real time (errors).
At key-on (at the end of the check) one or more "errors"
are displayed in red (only if they are active).
When an "error" is t ...
Refitting the engine
Refitting is the reverse of removal.
Important
Apply recommended grease and tighten the special screws (6) to a torque of
60 nm +/- 5% (sect. 3 - 3, Frame torque
settings).
Tighten the nuts (3) to a torque of 48 nm +/- 5% (sect. 3 - 3, Frame torque
settings).
Warning
For the assembly seque ...
Passenger grabhandle
Passenger grabhandle (1, fig. 107) Is located inside the tail
guard; to take it out, remove the seat (see "removal of the
seat" on page 119), pull the knob (2, fig. 107) While taking out
the grabhandle (1, fig. 107) From its housing until it is fully
extended.
Warning
Before use, pu ...