Ducati Diavel Service Manual: How to use this manual
How to use this manual
This manual has been prepared for technical personnel at ducati authorized service centres with the aim of providing fundamental information on how to work in accordance with the modern concepts of "best practice" and "safety in the workplace" during the maintenance, repair or replacement of original components of the cycle parts and engine of this motorcycle.
All operations described in this manual must be carried out by experienced, skilled technicians, who are required to follow the manufacturer's instructions in full.
Some information has been intentionally omitted, as we believe that all specialised technicians should have a basic technical background. Additional information on how to install various components is provided in the spare parts catalogue.
Important
This manual also describes the essential checks to be carried out prior to delivery of the motorcycle.
Ducati motor holding s.P.A. Declines all liability for any technical errors or omissions in this manual and reserves the right to make changes made necessary by the technical evolution of its products without prior notice.
The information contained herein was correct at the time of going to press.
Important
Reproduction or disclosure of all or part of the contents of this manual is strictly forbidden. All rights on this manual are reserved for ducati motor holding s.P.A. Applications for authorisation for reproduction must be submitted in writing and must specify the reasons for such reproduction.
Ducati motor holding s.P.A.
Layout of the manual
This manual is divided into sections (1), each identified by a letter.
Each section (1) is made up of several chapters (2), which are numbered consecutively.
The chapters (2) may be further subdivided into paragraphs (3).
The manual describes all repair operations starting from the fully assembled motorcycle.
The full procedure is described up to the point in which the motorcycle is restored to its fully assembled starting condition.
Important
Some of the sections of this manual are not included, since the motorcycle in question is not equipped with the relevant parts.
Important
The structure of the manual has been designed so that all the models types of the ducati motor holding products can be included.
To facilitate consultation of the manual, the table of contents is identical for all motorcycle models.
General
...
Symbols - abbreviations - references
To allow quick and easy consultation, this manual uses graphic symbols to
highlight situations in which maximum care is
required, as well as practical advice or information. Pay attention to the
...
Other materials:
Changing and cleaning the air filters
The air filter must be replaced at the intervals described in the "scheduled
maintenance chart" (sect. 4 - 2).
Work on the vehicle right side, loosen screws (1) that secure the intake duct
(2) to the filter box, and the radiator
retaining screw (3); recover the washer (4).
Remove the in ...
Protective apparel
Always wear a helmet. Most motorcycle accident fatalities
are due to head injuries.
For safety eye protection, gloves, and high top, sturdy boots
should also be worn.
The exhaust system becomes very hot during operation,
never touch the exhaust system. Wear clothing that fully
covers your ...
Checking and overhauling the components
Clearance between the clutch drum and friction plates
Insert a friction plate (e) in the clutch drum (f) and measure the clearance
(s) with a feeler gauge.
Clearance "s" must not exceed 0.6 Mm.
If it does, renew the plates and, if necessary, the clutch drum.
Overhaul of the clutch plat ...