Ducati Diavel
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Ducati Diavel Service Manual: Checking and overhauling the components

Ducati Diavel Service Manual / Engine / Clutch assembly / Clutch / Checking and overhauling the components

Clearance between the clutch drum and friction plates

Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge.

Clearance "s" must not exceed 0.6 Mm.

If it does, renew the plates and, if necessary, the clutch drum.

Clearance between the clutch drum and friction plates


Overhaul of the clutch plates

The clutch plates must not show any signs of blackening, grooves or deformation.

Measure the thickness of the friction plates; it should not be less than 2.6 Mm.

Overhaul of the clutch plates


Important

The total thickness of the discs pack must not be less than 46.1 Mm.

Place the plate on a flat surface and check the amount of deformation with a feeler gauge.

Max. Flatness error: 0.2 Mm.

Overhaul of the clutch plates


Overhaul of the pressure plate

Check bearing (5) condition; renew the bearing if the play is excessive.

Check the contact surfaces of the last friction plate; if extremely scored, polish it in the same manner as described previously for the cylinder head surface (sect. 9 - 4.5, Overhaul of cylinder head components).

Check conditions of the spring guide bucket tappet (g) of the pressure plate (4) and of the circlips (6).

Overhaul of the pressure plate


Overhauling the pressure plate springs

Measure the length "l" of each spring (3).

Minimum length: 41 mm.

Renew any springs that are shorter than the above limit value.

Overhauling the pressure plate springs


Removal of the clutch
Note For clarity, the figures show the engine removed from the frame. Undo the fixing screws (1) and remove the ring (2) and the springs (3) from the pressure plate (4). Slide the pre ...

Reassembling the clutch
Position the spacer (13). Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum. Locate the belleville washer (8). ...

Other materials:

Using a multimeter to check the electrical systems
Introduction This instrument allows you to measure resistance, voltages, and current values. Multimeters can be divided into two basic types: analogue and digital display multimeter. An analogue multimeter has a pointer display. The dial is marked with the scales to be used for measurement of ...

High beam flash not working - start/stop lap function not working
Fault codes Dds: no fault code displayed. Dashboard: no fault code displayed. Wiring diagram Db dashboard connection, s high beam flash button. 7 Orange - o, 1 red/blue - r/b. Location of connections and components Location of left hand handlebar switchgear set connection. Pin ...

Specific tools for the engine
88713.2011.Tool to lock crankshaft at top dead centre 88713.2676 .Wrench for tightening cylinder head nuts 88713.2103 Stand for cylinder head assembly 88765.1657 Timing check tool 88713.1821 Wrench for tightening timing belt tensioner pulley shafts 88713.2861 Camshaft oi ...

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