Ducati Diavel
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Ducati Diavel Service Manual: Checking and overhauling the components

Ducati Diavel Service Manual / Engine / Clutch assembly / Clutch / Checking and overhauling the components

Clearance between the clutch drum and friction plates

Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge.

Clearance "s" must not exceed 0.6 Mm.

If it does, renew the plates and, if necessary, the clutch drum.

Clearance between the clutch drum and friction plates


Overhaul of the clutch plates

The clutch plates must not show any signs of blackening, grooves or deformation.

Measure the thickness of the friction plates; it should not be less than 2.6 Mm.

Overhaul of the clutch plates


Important

The total thickness of the discs pack must not be less than 46.1 Mm.

Place the plate on a flat surface and check the amount of deformation with a feeler gauge.

Max. Flatness error: 0.2 Mm.

Overhaul of the clutch plates


Overhaul of the pressure plate

Check bearing (5) condition; renew the bearing if the play is excessive.

Check the contact surfaces of the last friction plate; if extremely scored, polish it in the same manner as described previously for the cylinder head surface (sect. 9 - 4.5, Overhaul of cylinder head components).

Check conditions of the spring guide bucket tappet (g) of the pressure plate (4) and of the circlips (6).

Overhaul of the pressure plate


Overhauling the pressure plate springs

Measure the length "l" of each spring (3).

Minimum length: 41 mm.

Renew any springs that are shorter than the above limit value.

Overhauling the pressure plate springs


Removal of the clutch
Note For clarity, the figures show the engine removed from the frame. Undo the fixing screws (1) and remove the ring (2) and the springs (3) from the pressure plate (4). Slide the pre ...

Reassembling the clutch
Position the spacer (13). Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum. Locate the belleville washer (8). ...

Other materials:

Refitting the swingarm
Apply the recommended threadlocker to the screws (7). Install the lower chain guard (15) on the swingarm (8), fastening it with the screws (7): tighten the screws (7) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings). Locate the swingarm (8) on the frame. Lubricate with ...

On-board computers and the can line
The following on-board computers make up the electrical system of the diavel and are connected with each other via the can line (or network): Master dashboard Slave dashboard Hands free (facilitated keyless start system) Ecu (engine control unit) Bbs (black box system or central elect ...

Riding modes
The rider may select between four different riding modes (sport, touring, urban and enduro) from the dashboard and via the "turn indicator reset" button (3). Each riding mode contains settings for the following: The dtc set-up (sect. 6 - 7 "Dtc (ducati traction control) setting function" ...

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