Ducati Diavel
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Ducati Diavel Service Manual: Reassembling the clutch

Position the spacer (13).

Reassembling the clutch


Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum.

Reassembling the clutch


Locate the belleville washer (8).

Reassembling the clutch


Apply the prescribed grease to the thread of the gearbox primary shaft and the mating surface of nut (7), and fit it over belleville washer (8).

Reassembling the clutch


Lock the clutch center (12) by means of tool number 88713.3408 And tighten the retaining nut (7) to a torque of 190 nm (min. 180 Nm - max. 200 Nm) (sect. 3 - 3, Engine torque settings).

Reassembling the clutch


Install the clutch plates (9) in the following order: on the drum (12):

On the pressure plate (4):

Reassembling the clutch


Reassembling the clutch


Reassembling the clutch


Insert the control pin (14) in the bearing (5) and the latter in the gearbox primary shaft.

Reassembling the clutch


Place the pusher plate (4) with the two discs on the centring tool part no. 88713.3352.

Reassembling the clutch


Fit the pressure plate (4).

Reassembling the clutch


Insert a spring (3) in each slot.

Reassembling the clutch


Position the o-ring (2).

Lubricate the thread of the screws (1) with oil.

Insert the screws (1).

Reassembling the clutch


Tighten the screws (1) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Reassembling the clutch


Reassembling the clutch


Checking and overhauling the components
Clearance between the clutch drum and friction plates Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge. Clearance "s" must not exceed 0.6 Mm. ...

Clutch cover
Clutch-side crankcase cover Screw Screw Oil level sight glass Screw Plate Bush Sealing ring Shim washer Circlip O-ring Locating bush O-ring Plug Sealing washer Scr ...

Other materials:

Refitting the oil pump
If removed, apply specific threadlocker on the bushing (7) outer thread, and screw it in the crankcase half, observing the height. Position the reference bushings (15) and the oil sealing o-rings (2) and (4) according to the crankcase lubrication channels. Position the oil pump on th ...

Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint Spare parts catalogue Diavel abs l.H. Footrests Diavel carbon abs l.H. Footrests Important B ...

Replacing the tank flange and fuel sensor
Loosen the screws (19) securing the fuel tank flange (20). Remove the flange (20) from the tank (20). Recover the seal (21). Undo and remove the two fixing screws (g) and move the protection (f). Before reassembly, carefully remove any deposits or scale from all parts. Note The flang ...

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