Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the tool tray

Ducati Diavel Service Manual / Chassis / Frame inspection / Reassembly of the tool tray

Place the tool tray unit (23) on the lateral brackets (2) and (3) by tightening the screws (24) to 14 nm +/- 5% (sect. 3-3, Frame torque settings).

If the handle guide (32) has been previously removed, position it on the tray (23) and tighten the screws (34) to 20 nm +/- 5% (sect. 3-3, Frame torque settings).

Reposition the wiring branch in the seat (s) in the tray (23).

Reassembly of the tool tray


Place the gloves compartment cover (16) on gloves compartment (23), inserting wiring (c) into the suitable recess in the cover (16).

Warning

While positioning the cover (16) on the compartment (23), push bracket (e) of the lock latch (d) in the direction shown by the arrow, to prevent the lock wire terminal (h) from being squeezed under the cover.

Reassembly of the tool tray


Reassembly of the tool tray


Check the presence of the clip (f) on the cover (16).

Fix the cover (16) by tightening the screws (15) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembly of the tool tray


Apply the recommended threadlocker to the screws (40).

Reposition the splashguard (20) and tighten the screws (40) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) ...

Tail light - number plate holder
Rh tail light Vibration damper mount Spacer Screw Number plate light Screw Screw Plate Number plate holder Nut Screw Rear chain guard Lh tail light Spring washer Vib ...

Other materials:

Testing the battery charging system
Note The on-screen icons used during this procedure are explained in a table at the end of this section. You can determine the engine rpm required for generator to produce just enough current to charge battery, feed the injection ignition system and all electric items fitted to motorcycle. Wh ...

Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the selector drum. If the service limit is exceeded, determine which part must be replaced by comparing these dimensions with those of new components (sect. 3 - 1.1, Gearbox). Also check the wear on the drum support pin ...

Refitting the cylinder/piston assembly
If new units are used, it is necessary to couple the cylinders and pistons of the same selection (see paragraph "overhaul Of the cylinder barrel/piston components" of this section). If the pistons have been separated from their cylinders, before reassembling these components, position the p ...

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