Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the tool tray

Ducati Diavel Service Manual / Chassis / Frame inspection / Reassembly of the tool tray

Place the tool tray unit (23) on the lateral brackets (2) and (3) by tightening the screws (24) to 14 nm +/- 5% (sect. 3-3, Frame torque settings).

If the handle guide (32) has been previously removed, position it on the tray (23) and tighten the screws (34) to 20 nm +/- 5% (sect. 3-3, Frame torque settings).

Reposition the wiring branch in the seat (s) in the tray (23).

Reassembly of the tool tray


Place the gloves compartment cover (16) on gloves compartment (23), inserting wiring (c) into the suitable recess in the cover (16).

Warning

While positioning the cover (16) on the compartment (23), push bracket (e) of the lock latch (d) in the direction shown by the arrow, to prevent the lock wire terminal (h) from being squeezed under the cover.

Reassembly of the tool tray


Reassembly of the tool tray


Check the presence of the clip (f) on the cover (16).

Fix the cover (16) by tightening the screws (15) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembly of the tool tray


Apply the recommended threadlocker to the screws (40).

Reposition the splashguard (20) and tighten the screws (40) to a torque of 4 nm +/- 10% (sect. 3 -3, Frame torque settings).

Reassembly of the tool tray


Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) ...

Tail light - number plate holder
Rh tail light Vibration damper mount Spacer Screw Number plate light Screw Screw Plate Number plate holder Nut Screw Rear chain guard Lh tail light Spring washer Vib ...

Other materials:

Routine maintenance record
...

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. ...

External components
Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair Key Key O-ring Screw Locating dowel Starter idler gear Washer Gear shaft O-ring ...

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