Ducati Diavel
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Ducati Diavel Service Manual: Refitting the front forks

Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke.

Refitting the front forks


Warning

The difference in height between the two fork legs must be no greater than 0.1 Mm.

Position the fork legs (5) and (6) on the yoke base (4) and on the steering head (3).

Lock the fork legs by tightening the screws (1) to the torque of 20 nm +/- 5%, the screws (2) to the torque of 22 nm +/- 5%, and the screws (26) to 12 nm +/- 5% (sect. 3 - 3, Frame torque settings) that secure the bottom yoke (4) and the steering head (3): tighten one fork leg at a time.

Important

If the screws (1) (2) and (26) were removed on disassembly, smear the threads with the specified grease before tightening.

Refitting the front forks


Refit any parts removed from the frame:


Warning

Do not ride with the front mudguard removed. The brake hoses are retained to the front mudguard to keep them from touching the wheel under braking.

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Specia ...

Other materials:

Adjusting the throttle cable
The throttle grip in all steering positions must have free play, measured on the periphery of the flange of the grip, of 1.5 - 2.0 Mm. If necessary, adjust using the adjusters (1) and (2) located on the steering tube on the right side of the motorcycle. Adjuster (1) adjusts the throttle o ...

Overall dimensions (mm)
Weights Weight in running order without fluids and battery: 210 kg. Carrying full load: 400 kg. Warning failure to observe weight limits could result in poor handling and impair the performance of your motorcycle, and you may lose control of the vehicle. Important Do not use addi ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Special screw Clip nut Left-hand support Front splashguard Right-hand support Front support S ...

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