Ducati Diavel
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Ducati Diavel Service Manual: Refitting the front forks

Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke.

Refitting the front forks


Warning

The difference in height between the two fork legs must be no greater than 0.1 Mm.

Position the fork legs (5) and (6) on the yoke base (4) and on the steering head (3).

Lock the fork legs by tightening the screws (1) to the torque of 20 nm +/- 5%, the screws (2) to the torque of 22 nm +/- 5%, and the screws (26) to 12 nm +/- 5% (sect. 3 - 3, Frame torque settings) that secure the bottom yoke (4) and the steering head (3): tighten one fork leg at a time.

Important

If the screws (1) (2) and (26) were removed on disassembly, smear the threads with the specified grease before tightening.

Refitting the front forks


Refit any parts removed from the frame:


Warning

Do not ride with the front mudguard removed. The brake hoses are retained to the front mudguard to keep them from touching the wheel under braking.

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Specia ...

Other materials:

Refitting the rear footrests
Note The refitting of the rear footrests is described for the right side but it is the same for both. If previously removed, refit the rubber footrest (11) on the rear rh footrest (6), by pushing it until pad (b) engages in the other side. Note The rubber footrest (11) side featuring the le ...

Removing the frame and the lateral footrests
Loosen the two special screws (6) to separate the frame (1) from the lateral brackets (2) and (3). On the left side of the vehicle block retaining pins (9) and loosen the nuts (8) on the right side at the same time. Slide out the retaining pins (9) and remove the frame (1) from the lateral ...

Injectors
Introduction The injectors used on the diavel are top feed units, meaning that fuel is fed into the top of the injector itself. The injectors contain a winding which raises a needle when electrically energised. This opens the atomiser nozzle, through which pressurised fuel is dispensed, gener ...

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