Ducati Diavel
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Ducati Diavel Service Manual: Refitting the intake manifold and coolant union

Ducati Diavel Service Manual / Engine / Cylinder head assemblies / Camshafts / Refitting the intake manifold and coolant union

Apply prescribed threadlocker to the fitting (12), start it with seal (24) and tighten it to a torque of 2.5 Nm (min. 2 Nm - max. 3 Nm) (sect. 3 - 3, Frame torque settings).

Install the pipe (b) and tighten the clamp (a) to the torque of 1 nm +/- 10% (sect. 3 - 3, Engine torque settings).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Check that the mating surfaces of the cylinder head and manifold are perfectly flat and clean and install the intake manifold (25) on the cylinder head.

Lock the fixing screws (21) to the torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings) in a cross-pattern sequence (1-2-3-4).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Removal of the intake manifold and coolant union
Loosen the clips (f) and remove the hoses (t). Remove the manifolds (25) undoing the screws (21). Loosen the clamp (a) and remove the hose (b). Remove the union (12) and recove ...

Valves - rocker arms
Closing rocker arm shaft Opening rocker arm shaft Opening rocker arm Closing rocker arm (left) Valve opening shim Half rings Valve closing shim Sealing ring Valve guide Exhaus ...

Other materials:

Water radiators
Clip nut Spacer Vibration damper mount Screw Screw Spacer Vibration damper mount Clip nut Bush Spacer Rear sprocket Screw Water radiator (right) Screw Screw Air deflector (right) Special screw Electro-fan Screw Vibration damper mount Screw Plug Half ...

Exhaust system
Screw Bush Vibration damper mount Silencer Washer Screw Bracket Nut Nut Upper heat guard Screw Washer Central heat guard Spacer Clip nut Long exhaust spring Plug Sealing washer, thickness 1 Vertical exhaust pipe Lambda sensor Nut Vertical flange Exh ...

Checking drive chain tension
Important Have chain tension adjusted by a ducati dealer or authorised service centre. Make the rear wheel turn until you find the position where chain is tightest. Set the vehicle on the side stand. Push down the chain at the point of measurement and release. Measure the distance betwee ...

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